Phototherapy devices for treatment of dermatological disorders of the scalp

ABSTRACT

Modulated light therapy devices for treatment of dermatological disorders of the scalp are provided. An exemplary device includes a flexible printed circuit board (FPCB) supporting at least one light emitting device having an emitter height. The FPCB includes multiple interconnected panels and bending regions defined in and between at least some of the interconnected panels as to allow the FPCB to be configured in a concave shape to cover at least a portion of a cranial vertex of the patient. At least one light-transmissive layer proximate to the FPCB is configured to transmit (e.g., incoherent) light emissions generated by at least one light emitting device. At least one standoff is configured to be arranged between the FPCB and the scalp of the patient, wherein the at least one standoff includes a standoff height that exceeds the emitter height.

CROSS REFERENCE TO RELATED APPLICATIONS

This application is a continuation application of U.S. PatentApplication No. 15/222,292 filed Jul. 28, 2016, now U.S. Pat. No.10,688,315, which is a non-provisional patent application based on andclaiming priority to U.S. Provisional Patent Application No. 62/197,736filed on Jul. 28, 2015. The disclosures of the foregoing patentapplications are hereby incorporated herein by reference in theirentireties.

TECHNICAL FIELD

This disclosure relates to devices and methods for phototherapeutictreatment of topical dermatological disorders of the scalp, such asandrogenetic alopecia, acne, psoriasis, dermatitis, and otherconditions.

BACKGROUND

Androgenetic alopecia is a common form of hair loss in both men andwomen. In men, this condition is also known as “male-pattern baldness”or pattern hair loss. This form of hair loss affects an estimated 60million men in the United States alone. Although risk factorscontributing to this condition are still being studied, researchers havedetermined that androgenetic alopecia is related to hormones calledandrogens, and particularly to an androgen called dihydrotestosterone.Increased levels of androgens in hair follicles can lead to a shortercycle of hair growth, as well as the growth of shorter and thinnerstrands of hair. A majority of men regard baldness as an unwanted anddistressing experience. Although baldness attributable to androgeneticalopecia is not as common in women as in men, the psychological effectsof hair loss tend to be much greater for women. Although androgenicalopecia may not be the main cause of hair loss in most women, femalehair loss has been reported to affect around 20 million women in theUnited States.

Early stages of hair loss can be slowed or reversed with medication.FDA-approved drugs include minoxidil and finasteride. Other treatmentoptions include tretinoin combined with minoxidil, ketoconazole shampoo,and spironolactone. Advanced cases of hair loss may be resistant orunresponsive to pharmaceutical therapy. A number of patients elect toundergo surgical hair transplantation.

Various phototherapy devices for addressing androgenetic alopecia havebeen developed. The term “phototherapy” relates to the therapeutic useof light. Without necessarily being directed to treatment of hair loss,various light therapies (e.g., including low level light therapy (LLLT)and photodynamic therapy (PDT)) have been publicly reported or claimedto provide various health related medical benefits—including, but notlimited to: treating skin or tissue inflammation; promoting tissue orskin healing or rejuvenation; enhancing wound healing; pain management;reducing wrinkles, scars, stretch marks, varicose veins, and spiderveins; enhancing mood; treating microbial infections; treatinghyperbilirubinemia; and treating various oncological and non-oncologicaldiseases or disorders.

Various mechanisms by which phototherapy has been suggested to providetherapeutic benefits include: increasing circulation (e.g., byincreasing formation of new capillaries); stimulating the production ofcollagen; stimulating the release of adenosine triphosphate (ATP);enhancing porphyrin production; reducing excitability of nervous systemtissues; stimulating fibroblast activity; increasing phagocytosis;inducing thermal effects; stimulating tissue granulation and connectivetissue projections; reducing inflammation; and stimulating acetylcholinerelease. Phototherapy has also been suggested to stimulate cells togenerate nitric oxide. Various biological functions attributed to nitricoxide include roles as signaling messenger, cytotoxin, antiapoptoticagent, antioxidant, and regulator of microcirculation. Nitric oxide isrecognized to relax vascular smooth muscles, dilate blood vessels,inhibit aggregation of platelets, and modulate T cell-mediate immuneresponse. Nitric oxide is produced by multiple cell types in skin, andis formed by the conversion of the amino acid L-arginine to L-citrullineand nitric oxide, mediated by the enzymatic action of nitric oxidesynthases (NOSs).

One example of a commercially available phototherapy device intended foraddressing hair loss is the iGrow® laser hair rejuvenation system (ApiraScience, Boca Raton, Fla., US), which embodies a rigid helmet (similarin appearance to a bicycle helmet) utilizing a combination of red laserdiodes and light emitting diodes operating at 655 nm±5 nm. Anotherexample of a commercially available phototherapy device intended foraddressing hair loss is the Theradome™ LH80 Pro helmet (similar inappearance to a bicycle helmet), which utilizes 80 lasers with a peakwavelength of 678 nm (Theradome, Inc., Pleasanton, Calif., US). Yetanother example of a commercially available phototherapy device intendedfor addressing hair loss is the Capillus® laser cap (Capillus LLC,Miami, Fla., US) embodying a rigid cap insert with 272 laser diodesoperating at 650 nm arranged to fit beneath a conventional head coveringsuch as a baseball cap, a headscarf, or a beanie. Other commerciallyavailable phototherapy devices intended for addressing hair loss includelaser combs, such as the Hairmax® laser comb (Lexington Int., LLC, BocaRaton, Fla., US). Various Hairmax® laser combs utilize 7 to 12 lasermodules operating at 655 nm ±10 nm.

Existing phototherapy devices have limitations that affect theirutility. Rigid helmet-type phototherapy devices may be uncomfortable andunsightly for many users, and such devices may be cumbersome tomanufacture. Providing substantially uniform and/or uninterruptedcoverage over an entire area to be treated may also be challenging forconventional phototherapy helmets, caps, and combs (e.g., as theyrequire user movement and compliance). Thermal management may also be aconcern for conventional phototherapy helmets and caps.

The art continues to seek improved phototherapy devices providingdesirable illumination characteristics and capable of overcomingchallenges associated with conventional phototherapy devices.

SUMMARY

Aspects of the disclosure relate to wearable devices for deliveringlight energy to a scalp of a patient, and methods of making and usingsuch devices.

In a first aspect, the disclosure relates to a phototherapy device fordelivering light emissions (e.g., light energy) to a scalp of a patient,the device including a flexible printed circuit board (FPCB), at leastone light-transmissive layer (e.g., encapsulant or lens), and aplurality of standoffs. The FPCB includes a proximal surface supportingat least one light emitting device having an emitter height above theproximal surface, wherein the FPCB comprises a plurality ofinterconnected panels and a plurality of bending regions defined in andbetween at least some of the plurality of interconnected panels so as toallow the FPCB to provide a concave shape to cover at least a portion ofa cranial vertex of the patient. The at least one light-transmissivelayer is arranged proximate to the FPCB and is configured to transmit atleast some light emissions generated by the at least one light emittingdevice. The plurality of standoffs is configured to be arranged betweenthe FPCB and the scalp of the patient, wherein at least some standoffsof the plurality of standoffs comprise a standoff height that exceedsthe emitter height.

In certain embodiments, the phototherapy device further includes drivercircuitry configured to energize the at least one light emitting deviceto generate light emissions. In certain embodiments, the at least onelight emitting device comprises a plurality of light emitting devices.

In certain embodiments, the phototherapy device further includes ashaping member having a generally concave interior arranged to receivethe FPCB. In certain embodiments, the phototherapy device furtherincludes a fabric covering arranged to cover the FPCB. In certainembodiments, the FPCB is arranged to accommodate outward expansion andinward contraction to permit the plurality of standoffs to contact thescalp of the patient. In certain embodiments, the phototherapy devicefurther includes a fabric cap positioned proximate to a distal surfaceof the FPCB, wherein the fabric cap defines an aperture configured toreceive an electronics housing containing at least a portion of thedriver circuitry.

In certain embodiments, the phototherapy device further includes anenergy storage device electrically coupled to the driver circuitry. Incertain embodiments, the energy storage device comprises a battery, andthe battery is retained by a battery holder coupled to the electronicshousing.

In certain embodiments, the phototherapy device further includes a powersupply circuit arranged to provide at least one conditioned power signalfor use by at least one of a microcontroller of the phototherapy deviceor the at least one light emitting device, wherein upon detection of aspecified number of uses of the phototherapy device, the phototherapydevice is instructed to prevent further operation of the phototherapydevice. In certain embodiments, the phototherapy device is configured toproduce a disabling signal adapted to irreversibly disable the powersupply circuit. In certain embodiments, the power supply circuitcomprises at least one fusible link arranged in electrical communicationwith the at least one light emitting device, and the disabling signal isadapted to open the at least one fusible link to prevent current frombeing supplied to the at least one light emitting device.

In certain embodiments, the at least one light emitting device consistsof a non-coherent light emitting device. In certain embodiments, the atleast one light emitting device provides a fluence of at least 1 jouleper square centimeter when energized to emit light. In certainembodiments, the at least one light emitting device comprises a firstarray of light emitting devices arranged to generate light having afirst peak wavelength and a second array of light emitting devicesarranged to generate light having a second peak wavelength, wherein thesecond peak wavelength differs from the first peak wavelength by atleast 20 nm.

In certain embodiments, the first peak wavelength and the second peakwavelength are selected from one of the following combinations (a) to(f): (a) the first peak wavelength is in a range of from 615 nm to 635nm and the second peak wavelength is in a range of from 650 nm to 670nm; (b) the first peak wavelength is in a range of from 520 nm to 540 nmand the second peak wavelength is in a range of from 650 nm to 670 nm;(c) the first peak wavelength is in a range of from 410 nm to 430 nm andthe second peak wavelength is in a range of from 620 nm to 640 nm; (d)the first peak wavelength is in a range of from 410 nm to 430 nm and thesecond peak wavelength is in a range of from 650 nm to 670 nm; (e) thefirst peak wavelength is in a range of from 410 nm to 430 nm and thesecond peak wavelength is in a range of from 495 nm to 515 nm; or (f)the first peak wavelength is in a range of from 410 nm to 430 nm and thesecond peak wavelength is in a range of from 520 nm to 540 nm.

In certain embodiments, the at least one light emitting device comprisesa first array of light emitting devices arranged to generate lighthaving a first peak wavelength and a second array of light emittingdevices arranged to generate light having a second peak wavelength, andthe second peak wavelength differs from the first peak wavelength by atleast 50 nm.

In certain embodiments, the first array of light emitting devicesprovides a spectral output with a first peak wavelength value and afirst full width at half maximum value, wherein the first peakwavelength value minus one half of the first full width at half maximumvalue is greater than 400 nm; and the second array of light emittingdevices provides a spectral output with a second peak wavelength valueand a second full width at half maximum value, wherein the second peakwavelength value minus one half of the second full width at half maximumvalue is greater than 450 nm.

In certain embodiments, the phototherapy device further includes aproximity sensor arranged to sense a condition indicative of placementof the phototherapy device proximate to the scalp of the patient,wherein at least one of initiation, termination, or modification ofoperation of the at least one light emitting device is responsive to anoutput signal of the proximity sensor.

In certain embodiments, the phototherapy device further includes atemperature sensor arranged to sense a temperature condition on orproximate to a portion of the phototherapy device, wherein at least oneof initiation of operation, deviation of operation, or termination ofoperation of the at least one light emitting device is responsive to anoutput signal of the temperature sensor.

In certain embodiments, the phototherapy device further includes (a) auser-perceptible visible signaling element arranged to generate avisible signal, and/or (b) a user-perceptible audible signaling elementarranged to generate an audible signal, wherein the visible signaland/or the audible signal is indicative of operating status of thephototherapy device, charging status of the phototherapy device, orcount of operating cycles of the phototherapy device.

In certain embodiments, the plurality of standoffs is integrated withthe at least one light-transmissive layer. In certain embodiments, theplurality of standoffs is attached to the at least onelight-transmissive layer.

In certain embodiments, the phototherapy device is embodied in awearable cap arranged to be worn on a head of a patient, wherein anoutermost surface of the wearable cap comprises the fabric covering.

In certain embodiments, a distance from a proximal end of at least somestandoffs of the plurality of standoffs to the proximal surface of theFPCB exceeds a thickness of the at least one light-transmissive layer.In certain embodiments, the plurality of standoffs is positioned betweenthe FPCB and the at least one light-transmissive layer. In certainembodiments, the at least one light-transmissive layer comprises aflexible lenticular lens.

In certain embodiments, a method for treating at least onedermatological disorder includes placing the phototherapy device on ahead of a patient, and energizing the at least one light emitting deviceto impinge light emissions on at least a portion of a scalp of thepatient.

In another aspect, the disclosure relates to a phototherapy device fordelivering light emissions to a scalp of a patient. The phototherapydevice includes a flexible substrate including a proximal surfacesupporting at least one array of light emitting devices, and alight-transmissive layer configured to transmit at least some lightemissions generated by the at least one array of light emitting devices.The device also includes a plurality of standoffs positioned between theflexible substrate and the scalp of the patient. The device furtherincludes an energy storage element, driver circuitry arranged inelectrical communication with the energy storage element and configuredto drive the at least one array of light emitting devices, and a fabriccovering arranged to cover the flexible substrate. The flexiblesubstrate and the fabric covering are arranged to accommodate outwardexpansion and inward contraction to permit the phototherapy device to beadjustably fitted to a head of the patient.

In certain embodiments, a distance from a proximal end of at least somestandoffs of the plurality of standoffs to the proximal surface of theflexible substrate exceeds a thickness of the light-transmissive layer.In certain embodiments, the plurality of standoffs is positioned betweenthe flexible substrate and the light-transmissive layer. In certainembodiments, the light-transmissive layer comprises a flexiblelenticular lens.

In certain embodiments, the flexible substrate comprises a plurality ofinterconnected panels and comprises a plurality of bending regionsdefined in and between at least some panels of the plurality ofinterconnected panels.

In certain embodiments, the flexible substrate comprises a flexibleprinted circuit board (FPCB). In certain embodiments, light emittingdevices of the at least one array of light emitting devices comprises anemitter height, and the phototherapy device comprises a plurality ofstandoffs disposed on the FPCB and/or the light-transmissive layer andbeing raised relative to the proximal surface, wherein at least somestandoffs of the plurality of standoffs comprise a standoff height thatexceeds the emitter height.

In certain embodiments, gaps are provided between portions of adjacentpanels of the plurality of interconnected panels to accommodate outwardexpansion and inward contraction, and to enable dissipation of heatgenerated by the at least one array of light emitting devices.

In certain embodiments, the phototherapy device further includes afabric cap defining an aperture configured to receive an electronicshousing containing at least a portion of the driver circuitry. Incertain embodiments, the energy storage element comprises a battery, andthe battery is fixed to the electronics housing or retained by a batteryholder pivotally coupled to the electronics housing.

In certain embodiments, upon detection of a specified number of uses ofthe phototherapy device, the phototherapy device is configured toproduce a disabling signal adapted to irreversibly disable thephototherapy device to prevent further operation of the phototherapydevice. In certain embodiments, the disabling signal comprises a voltagespike and/or a current spike.

In certain embodiments, the phototherapy device further includes a powersupply circuit arranged to provide at least one conditioned power signalfor use by a microcontroller of the phototherapy device and/or the atleast one array of light emitting devices, wherein the disabling signalis sent to prevent further operation of the phototherapy device.

In certain embodiments, the phototherapy device further includes atleast one fusible link arranged in electrical communication with the atleast one array of light emitting devices, wherein the disabling signalis adapted to open the at least one fusible link to prevent current frombeing supplied to the at least one array of light emitting devices.

In certain embodiments, the at least one array of light emitting devicesconsists of non-coherent solid state light emitting devices. In certainembodiments, the at least one array of solid state light emittingdevices provides a fluence of at least 1 joule per square centimeter. Incertain embodiments, the at least one array of solid state lightemitting devices comprises a first array of solid state light emittingdevices arranged to generate light having a first peak wavelength and asecond array of solid state light emitting devices arranged to generatelight having a second peak wavelength, and the second peak wavelengthdiffers from the first peak wavelength by at least 20 nm.

In certain embodiments, the first peak wavelength and the second peakwavelength are selected from one of the following combinations (a) to(f): (a) the first peak wavelength is in a range of from 615 nm to 635nm and the second peak wavelength is in a range of from 650 nm to 670nm; (b) the first peak wavelength is in a range of from 520 nm to 540 nmand the second peak wavelength is in a range of from 650 nm to 670 nm;(c) the first peak wavelength is in a range of from 410 nm to 430 nm andthe second peak wavelength is in a range of from 620 nm to 640 nm; (d)the first peak wavelength is in a range of from 410 nm to 430 nm and thesecond peak wavelength is in a range of from 650 nm to 670 nm; (e) thefirst peak wavelength is in a range of from 410 nm to 430 nm and thesecond peak wavelength is in a range of from 495 nm to 515 nm; or (f)the first peak wavelength is in a range of from 410 nm to 430 nm and thesecond peak wavelength is in a range of from 520 nm to 540 nm.

In certain embodiments, the at least one array of solid state lightemitting devices comprises a first array of solid state light emittingdevices arranged to generate light having a first peak wavelength and asecond array of solid state light emitting devices arranged to generatelight having a second peak wavelength, and the second peak wavelengthdiffers from the first peak wavelength by at least 50 nm.

In certain embodiments, the first array of solid state light emittingdevices provides a spectral output with a first peak wavelength valueand a first full width at half maximum value, wherein the first peakwavelength value minus one half of the first full width at half maximumvalue is greater than 400 nm; and the second array of solid state lightemitting devices provides a spectral output with a second peakwavelength value and a second full width at half maximum value, whereinthe second peak wavelength value minus one half of the second full widthat half maximum value is greater than 450 nm.

In certain embodiments, the phototherapy device further includes anoptical sensor arranged to sense a condition indicative of placement ofthe phototherapy device proximate to the scalp of the patient, whereininitiation, termination, and/or modification of operation of the atleast one array of light emitting devices is responsive to an outputsignal of the optical sensor.

In certain embodiments, the phototherapy device further includes atemperature sensor arranged to sense a temperature condition on orproximate to a portion of the phototherapy device, wherein initiation ofoperation, modification of operation, and/or termination of operation ofthe at least one array of light emitting devices is responsive to anoutput signal of the temperature sensor.

In certain embodiments, the phototherapy device further includes (a) auser-perceptible visible signaling element arranged to generate avisible signal and/or (b) a user-perceptible audible signaling elementarranged to generate an audible signal, wherein the visible signaland/or the audible signal is indicative of operating status of thephototherapy device, charging status of the phototherapy device, orcount of operating cycles of the phototherapy device.

In certain embodiments, the phototherapy device further includes (a) auser-perceptible visible signaling element arranged to generate avisible signal and/or (b) a user-perceptible audible signaling elementarranged to generate an audible signal, wherein the visible signaland/or the audible signal is indicative of count of operating cycles ofthe phototherapy device.

In certain embodiments, the phototherapy device is embodied in awearable cap arranged to be worn on the head of the patient, wherein anoutermost surface of the wearable cap comprises the fabric covering.

In certain embodiments, a method for treating at least onedermatological disorder includes placing the phototherapy device on thehead of the patient, and energizing the at least one array of lightemitting devices to impinge light energy on at least a portion of ascalp of the patient.

In another aspect, the disclosure relates to a method for treating atleast one dermatological disorder, the method comprising placing aphototherapy device as disclosed herein on the head of a patient, andenergizing the at least one array of light emitting devices to impingelight energy on at least a portion of a scalp of the patient.

In another aspect, the disclosure relates to a phototherapy device fordelivering light emissions to a scalp of a patient. The device comprisesa flexible lens comprising a proximal lens surface and a distal lenssurface, a flexible printed circuit board (FPCB) including at least onelight emitting device on a proximal surface thereof, and a plurality ofstandoffs positioned between the distal lens surface and the FPCB tomaintain a minimum distance between the at least one light emittingdevice and the distal lens surface. The phototherapy device isconfigured to transmit light emissions generated by the at least onelight emitting device through the flexible lens to the scalp of thepatient.

In certain embodiments, a distance from a proximal end of each standoffof the plurality of standoffs to the proximal surface of the flexiblelens exceeds a thickness of the flexible lens. In certain embodiments,the light-transmissive layer comprises a flexible lenticular lens.

In certain embodiments, the phototherapy device further includes acommunication module configured to electronically communicate with anelectronic device external to the phototherapy device.

In certain embodiments, light emissions of the at least one lightemitting device are within a range of about from 410 nm to 455 nm. Incertain embodiments, light emissions of the at least one light emittingdevice are within a range of about from 620 nm to 700 nm, or from 620 nmto 900 nm. In certain embodiments, the light emissions are configured totreat or prevent hair loss of the patient.

In certain embodiments, a method for treating at least onedermatological disorder includes placing the phototherapy device on ahead of the patient, and energizing the at least one light emittingdevice to deliver light emissions to at least a portion of the scalp ofthe patient.

In certain embodiments, the phototherapy device further includes drivercircuitry configured to energize the at least one light emitting deviceto generate light emissions. In certain embodiments, the at least onelight emitting device comprises a plurality of light emitting devices.

In certain embodiments, the phototherapy device further includes afabric cap, wherein the FPCB is positioned between the fabric cap andthe flexible lens, and the FPCB comprises expansion joints to permitadjustment of an opening circumference of the fabric cap. In certainembodiments, the fabric cap defines an aperture configured to receive anelectronics housing containing at least a portion of the drivercircuitry. In certain embodiments, the FPCB is arranged to accommodateoutward expansion and inward contraction.

In certain embodiments, the phototherapy device further includes anenergy storage device electrically coupled to the driver circuitry,wherein the energy storage device comprises a battery, and the batteryis retained by a battery holder coupled to the electronics housing.

In certain embodiments, the phototherapy device further includes a powersupply circuit arranged to provide at least one conditioned power signalfor use by at least one of a microcontroller of the phototherapy deviceor the at least one light emitting device, wherein the disabling signalis adapted to irreversibly disable the power supply circuit.

In certain embodiments, the plurality of standoffs is integrated withthe flexible lens. In certain embodiments, the plurality of standoffs isattached to the flexible lens.

In certain embodiments, the phototherapy device includes a substratecomprising a plurality of interconnected panels and a plurality ofbending regions defined in and between multiple panels of the pluralityof interconnected panels.

In certain embodiments, upon detection of a specified number of uses ofthe phototherapy device, the phototherapy device is configured toproduce a disabling signal adapted to irreversibly disable thephototherapy device to prevent further operation of the phototherapydevice. In certain embodiments, the disabling signal comprises a voltagespike and/or a current spike.

In certain embodiments, the phototherapy device further includes atleast one fusible link arranged in electrical communication with the atleast one light emitting device (e.g. at least one array of lightemitting devices), wherein the disabling signal is adapted to open theat least one fusible link to prevent current from being supplied to theat least one light emitting device.

In certain embodiments, the phototherapy device further includes anoptical sensor arranged to sense a condition indicative of placement ofthe phototherapy device proximate to the scalp of the patient, whereinat least one of initiation, termination, or modification of operation ofthe at least one light emitting device (e.g. at least one array of lightemitting devices) is responsive to an output signal of the opticalsensor.

In certain embodiments, the phototherapy device further includes atemperature sensor arranged to sense a temperature condition on orproximate to a portion of the phototherapy device, wherein at least oneof initiation of operation, modification of operation, or termination ofoperation of the at least one light emitting device (e.g. at least onearray of light emitting devices) is responsive to an output signal ofthe temperature sensor.

In certain embodiments, the flexible lens comprises a flexiblelenticular lens. In certain embodiments, the plurality of standoffs isintegrally attached to the flexible lenticular lens. In certainembodiments, the flexible lens and the FPCB are adjustable in sizeand/or shape to accommodate various head sizes. In certain embodiments,the flexible lenticular lens and the plurality of standoffs are formedby molding.

In another aspect, the disclosure relates to a phototherapy device fordelivering light energy to a scalp of a patient. The phototherapy devicecomprises a fabric cap, a flexible lenticular lens including a pluralityof standoffs extending from a distal surface thereof, and a flexibleprinted circuit board (FPCB) positioned between the flexible lenticularlens and the fabric cap, the FPCB including a plurality ofinterconnected panels defining a concavity, and at least one lightemitting device arranged on a proximal surface of the FPCB andconfigured to generate non-coherent light. The plurality of standoffs isconfigured to maintain separation of a minimum distance between the atleast one light emitting device and the distal surface of the flexiblelenticular lens. The phototherapy device is configured to be worn on ahead of the patient to cover at least a portion of a cranial vertex ofthe patient to transmit at least a portion of the non-coherent lightgenerated by the at least one light emitting device to impinge on thescalp of the patient. In another aspect, the disclosure relates to amethod of delivering light energy to a scalp of a patient. The methodcomprises positioning a phototherapy device over a head of the patient,the phototherapy device including a flexible lens including a distallens surface, a flexible printed circuit board (FPCB) at least partiallycovering the flexible lens and supporting at least one light emittingdevice, and a plurality of standoffs positioned between the distal lenssurface and the FPCB to maintain a minimum distance between the at leastone light emitting device and the distal lens surface; adjusting thesize and/or shape of the phototherapy device to fit the head of thepatient; generating light emissions from the at least one light emittingdevice mounted to the FPCB; and transmitting at least a portion of thegenerated light emissions through at least one light-transmissiveportion of the flexible lens to impinge on the scalp of the patient.

In another aspect, the disclosure relates to a method of assembling aphototherapy device. The method comprises arranging a flexible printedcircuit board (FPCB) over at least a portion of a flexible lens, theFPCB including at least one light emitting device mounted thereto,wherein a plurality of standoffs is positioned between a distal lenssurface and the FPCB to maintain a minimum distance between the at leastone light emitting device and the distal lens surface, and arranging afabric cap over at least a portion of the FPCB, with the FPCB securedbetween the fabric cap and the flexible lens.

In another aspect, the disclosure relates to a capacitor. The capacitorcomprises a first flexible circuit board element comprising a firstconductive material layer and a first dielectric material layer, asecond flexible circuit board element comprising a second conductivematerial layer and a second dielectric material layer, and at least onesolid spacer joined between the first flexible circuit board element andthe second flexible circuit board element.

In certain embodiments, the at least one solid spacer has a dielectricconstant value in a range of from about 2 to about 5. In certainembodiments, the at least one solid spacer is adhered between the firstflexible circuit board element and the second flexible circuit boardelement.

In certain embodiments, the first flexible circuit board elementcomprises a continuous extension of the second flexible circuit boardelement, with a recurved flexure region arranged between the firstflexible circuit board element and the second flexible circuit boardelement. In certain embodiments, the first conductive material layer hasa larger lateral extent than the second conductive material layer.

In certain embodiments, the at least one solid spacer, the firstdielectric material layer, and the second dielectric material layermaintain a distance between the first conductive material layer and thesecond conductive material layer in a range of from about 0.2 mm toabout 2 mm. In certain embodiments, the distance is in a range of fromabout 0.3 mm to about 1.9 mm.

In certain embodiments, a proximity sensor comprises the capacitor.

In another aspect, any of the foregoing aspects, and/or various separateaspects and features as described herein, may be combined for additionaladvantage. Any of the various features and elements as disclosed hereinmay be combined with one or more other disclosed features and elementsunless indicated to the contrary herein.

Other aspects, features and embodiments of the invention will be morefully apparent from the ensuing disclosure and the appended claims.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is an exploded view of a light emitting device embodied in awearable cap for delivering light emissions to a scalp of a patient, thedevice including multiple light emitters and standoffs supported by aFPCB arranged in a concave configuration, a concave shaping memberconfigured to receive the FPCB and configured to support a battery andcontrol module, and a fabric covering arranged to cover the supportmember and flexible substrate.

FIG. 2A is an upper perspective view of the concave shaping membertogether in combination with the control module (with battery) of FIG.1.

FIG. 2B is a top plan view of the concave shaping member and controlmodule of FIG. 2A.

FIG. 2C is a front elevation view of the concave shaping member andcontrol module of FIGS. 2A and 2B.

FIG. 2D is a left side elevation view of the concave shaping member andcontrol module of FIGS. 2A-2C.

FIG. 2E is a lower perspective view of the concave shaping member andcontrol module of FIGS. 2A-2D.

FIG. 2F is a bottom plan view of the concave shaping member and controlmodule (with battery) of FIGS. 2A-2E.

FIG. 3A is a bottom plan view of the FPCB illustrated in FIG. 1 withlight emitters and standoffs arranged thereon, prior to shaping of theFPCB into a concave configuration.

FIG. 3B is a bottom plan view of the FPCB of FIG. 3A with electricaltraces and emitter mounting areas arranged thereon, prior to mounting oflight emitters and formation of standoffs, and prior to shaping of theFPCB.

FIG. 3C is a cross-sectional view of the FPCB of FIGS. 3A and 3B viewedfrom the bottom, showing electrical traces along the top side of theFPCB.

FIG. 3D is a bottom plan view of the FPCB outline of FIGS. 3A-3C,showing bending regions and bend angles useful for shaping the FPCB intoa concave shape to fit around the scalp of a user.

FIG. 3E is an upper perspective view of the FPCB of FIG. 3D followingbending or shaping steps to form a concave shape suitable for fittingaround the scalp of a user.

FIG. 3F is a lower plan view of the shaped FPCB of FIG. 3E, withoutpresence of emitters, traces, emitter mounting regions or standoffs forease of illustration.

FIG. 3G is a left side elevation view of the shaped FPCB of FIGS. 3E and3F.

FIG. 3H is an upper front perspective view of the shaped FPCB of FIGS.3E-3G.

FIG. 4A is an upper perspective view of the assembled light emittingdevice of FIG. 1.

FIG. 4B is a top plan view of the assembled light emitting device ofFIG. 4A.

FIG. 4C is a front elevation view of the assembled light emitting deviceof FIGS. 4A and 4B.

FIG. 4D is a left side elevation view of the assembled light emittingdevice of FIGS. 4A-4C.

FIG. 5A is a front elevation view of the assembled light emitting deviceof FIGS. 4A-4D superimposed over a modeled human head.

FIG. 5B is a side elevation view of a portion of the light emittingdevice of FIGS. 1, 4A-4D, and 5A, omitting the concave shaping memberand the fabric covering.

FIG. 6 is a schematic view of a fabric covering including an adjustableclosure arranged to permit adjustment of an opening circumference of thefabric covering.

FIG. 7A is a side cross-sectional view of a portion of a first lightemitting device including a standoff having an upswept roundconfiguration extending from an encapsulated FPCB supporting multiplelight emitting elements.

FIG. 7B is a side cross-sectional view of a portion of a second lightemitting device including a standoff having a rounded towerconfiguration extending from an encapsulated FPCB supporting multiplelight emitting elements.

FIG. 7C is a side cross-sectional view of a portion of a third lightemitting device including a standoff having a conical towerconfiguration extending from an encapsulated FPCB supporting multiplelight emitting elements.

FIG. 7D is a side cross-sectional view of a portion of a fourth lightemitting device including a standoff having a concave cone configurationextending from an encapsulated FPCB supporting multiple light emittingelements.

FIG. 7E is a side cross-sectional view of a portion of a fifth lightemitting device including a standoff having a flat top coneconfiguration extending from an encapsulated FPCB supporting multiplelight emitting elements.

FIG. 7F is a side cross-sectional view of a portion of a sixth lightemitting device including a standoff having a round configurationextending from an encapsulated FPCB supporting multiple light emittingelements.

FIG. 8 is a schematic diagram showing interconnections betweencomponents of a light emitting device for delivering light energy to ascalp of a patient according to one embodiment.

FIG. 9 is a schematic diagram depicting an interface between hardwaredrivers, functional components, and a software application suitable foroperating a light emitting device for delivering light energy to a scalpof a patient according to one embodiment.

FIG. 10A is an upper perspective view of a light emitting device forphototherapy embodied in a wearable cap for delivering light energy to ascalp of a patient, the phototherapy device including a flexible cap, aflexible printed circuit board (FPCB) with at least one light emittingdevice (LED), a flexible lenticular lens, and a plurality of standoffs,according to one embodiment.

FIG. 10B is a lower perspective view of the phototherapy device of FIG.10A.

FIG. 10C is a right side elevation view of the phototherapy device ofFIGS. 10A and 10B.

FIG. 10D is a bottom plan view of the phototherapy device of FIGS.10A-10C.

FIG. 10E is an exploded view of the phototherapy device of FIGS.10A-10D.

FIG. 11A is rear elevation view of the flexible printed circuit board(FPCB) assembly shown in FIG. 10E, the FPCB assembly including a panelsubassembly and an electronics subassembly.

FIG. 11B is a side cross-sectional view of the FPCB assembly of FIG.11A, taken along section line A-A illustrated in FIG. 11A.

FIG. 11C is an exploded view of the FPCB assembly of FIGS. 11A and 11B.

FIG. 12A is a bottom perspective view of the panel subassembly of FIG.11A in a bent configuration with bends formed between various panels toform a concavity.

FIG. 12B is a bottom plan view of the panel subassembly of FIG. 12A in abent configuration.

FIG. 12C is a side cross-sectional side view of the panel subassembly ofFIGS. 12A and 12B in a bent configuration, taken along section line C-Cillustrated in FIG. 12B.

FIG. 12D is a top plan view of the panel subassembly of FIGS. 12A-12C ina flat configuration with illustration of inter-panel bending regions.

FIG. 12E is a bottom plan view of the panel subassembly of FIGS. 12A-12Din a flat configuration.

FIG. 12F is a cross-sectional view of a flexible printed circuit board(FPCB) incorporating elements for fabricating a capacitor prior tofolding of the FPCB and adhesion of the capacitor elements.

FIG. 12G is a cross-sectional view (taken along section line B-B in FIG.12F) of a capacitor fabricated from the FPCB and elements shown in FIG.12F, including flexible printed circuit board elements and interveningspacer elements.

FIG. 12H is a circuit diagram for a proximity sensor including anintegrated circuit chip and a capacitor according to FIG. 12G.

FIG. 13A is a front elevation view of a patient wearing a phototherapydevice according to FIGS. 10A-10E.

FIG. 13B is a cross-sectional side view of the patient and phototherapydevice of FIG. 13A, taken along section line B-B illustrated in FIG.13A.

FIG. 14A is an upper perspective view of a package containing aphototherapy device according to FIGS. 10A-10E.

FIG. 14B is an exploded perspective view of the package and phototherapydevice of FIG. 14A following removal of a top cover from a bottom lid ofthe package.

FIG. 14C is an exploded view of the package with the phototherapy deviceof FIGS. 14A and 14B, according to one embodiment.

FIG. 14D is a side cross-sectional view of the packaged phototherapydevice of FIGS. 14A-14C.

FIG. 15A is an upper perspective view of a charging base portion of thepackaged phototherapy device of FIGS. 14A-14D.

FIG. 15B is a lower perspective view of the charging base of FIG. 15A.

FIG. 15C is a side elevation view of the charging base of FIGS. 15A and15B.

FIG. 15D is a top plan view of the charging base of FIGS. 15A-15C.

DETAILED DESCRIPTION

The embodiments set forth below represent the necessary information toenable those skilled in the art to practice the embodiments andillustrate the best mode of practicing the embodiments. Upon reading thefollowing description in light of the accompanying drawing figures,those skilled in the art will understand the concepts of the disclosureand will recognize applications of these concepts not particularlyaddressed herein. It should be understood that these concepts andapplications fall within the scope of the disclosure and theaccompanying claims.

It should be understood that, although the terms first, second, etc. maybe used herein to describe various elements, these elements should notbe limited by these terms. These terms are only used to distinguish oneelement from another. For example, a first element could be termed asecond element, and, similarly, a second element could be termed a firstelement, without departing from the scope of the present disclosure. Asused herein, the term “and/or” includes any and all combinations of oneor more of the associated listed items.

It should also be understood that when an element is referred to asbeing “connected” or “coupled” to another element, it can be directlyconnected or coupled to the other element or intervening elements may bepresent. In contrast, when an element is referred to as being “directlyconnected” or “directly coupled” to another element, there are nointervening elements present.

It should be understood that, although the terms “upper,” “lower,”“bottom,” “intermediate,” “middle,” “top,” and the like may be usedherein to describe various elements, these elements should not belimited by these terms. These terms are only used to distinguish oneelement from another. For example, a first element could be termed an“upper” element and, similarly, a second element could be termed an“upper” element depending on the relative orientations of theseelements, without departing from the scope of the present disclosure.

The terminology used herein is for the purpose of describing particularembodiments only and is not intended to be limiting of the disclosure.As used herein, the singular forms “a,” “an,” and “the” are intended toinclude the plural forms as well, unless the context clearly indicatesotherwise. It will be further understood that the terms “comprises,”“comprising,” “includes,” and/or “including” when used herein specifythe presence of stated features, integers, steps, operations, elements,and/or components, but do not preclude the presence or addition of oneor more other features, integers, steps, operations, elements,components, and/or groups thereof.

Unless otherwise defined, all terms (including technical and scientificterms) used herein have the same meaning as commonly understood by oneof ordinary skill in the art to which this disclosure belongs. It willbe further understood that terms used herein should be interpreted ashaving meanings that are consistent with their meanings in the contextof this specification and the relevant art and will not be interpretedin an idealized or overly formal sense unless expressly so definedherein.

Aspects of the disclosure relate to wearable devices for deliveringlight energy to a scalp of a patient, and methods of making and usingsuch devices.

Various embodiments disclosed herein include a flexible printed circuitboard (FPCB) supporting at least one light emitting device. In certainembodiments, a FPCB may include a polyimide-containing layer and atleast one layer of copper or another electrically conductive material.In certain embodiments, a light-transmissive layer (e.g., an encapsulantor lens) may be arranged to cover and/or arranged in contact with atleast a portion of a FPCB and any light emitter(s) supported thereon. Apreferred encapsulant material is silicone, which may be applied by anysuitable means such as molding, dipping, spraying, dispensing, printing,or the like. In certain embodiments, substantially all surfaces (e.g.,front and back surfaces) of a FPCB may be covered with encapsulantmaterial. In certain embodiments, the total thickness of an encapsulatedflexible LED including embedded light emitters may be in a range of 1 mmto 5 mm, or in a range of from 1 mm to 3 mm, not including standoffs. Incertain embodiments, the FPCB comprises a flexible polymer film,polyester (PET), polyimide (PI), polyethylene naphthalate (PEN),polyetherimide (PEI), fluropolymers (FEP), copolymers, etc.

In certain embodiments, at least one standoff is configured to bearranged between the FPCB and the scalp of the patient, with the atleast one standoff including a standoff height that exceeds a height ofemitters supported by the FPCB. Preferably, the at least one standoffcomprises a light-transmissive material such as silicone, PET, PET-G,etc.

In certain embodiments, steps of forming an encapsulated FPCB withstandoffs may include defining electrical traces on the FPCB; mounting,forming or otherwise affixing one or more light emitting elements on theFPCB, forming standoffs or standoff portions; and encapsulating variousstructures including the light emitting elements, the FPCB, andoptionally encapsulating standoffs or standoff portions. In certainembodiments, the order of the preceding steps may be altered, and incertain embodiments, portions or the entirety of at least some standoffsmay be devoid of encapsulant.

In certain embodiments, standoffs or standoff portions may be molded,placed, formed, printed, adhered, or otherwise applied to a face of aFPCB prior to encapsulation, and the standoffs or standoff portions maythereafter be partially or fully encapsulated together with one or morelight emitting elements and one or more portions of the FPCB.

In certain embodiments, standoffs or standoff portions may be placed,formed, printed, adhered, or otherwise applied to a face of a FPCB afterthe FPCB and light emitting elements have been encapsulated.

In certain embodiments, standoffs or standoff portions may be formedconcurrently with an encapsulation process, such as by molding,printing, spraying, or other deposition methods.

In certain embodiments, crosslinkable materials may be selectivelyapplied or formed along regions of a FPCB, and such materials may beactivated by appropriate means (e.g., heat, photonic energy, chemicalactivation, or the like) to form standoffs or standoff portions, whetherbefore, during, or after an encapsulation step.

In certain embodiments, standoff height, standoff shape, light emittingelement spacing, and light element optical distribution may be selectedto permit adjacent light emitting elements to provide an overlappingbeam pattern on a scalp of a patient.

In certain embodiments, an array of multiple standoffs may be formed on,in, or over an encapsulant material. In certain embodiments, eachstandoff within an array has substantially the same size, shape, and/ordurometer. In other embodiments, different standoffs within an array mayinclude different sizes, shapes, and/or durometers.

In certain embodiments, one or more standoffs may include suitableshapes and/or materials to provide light focusing utility, lightdiffusing utility, and/or light scattering utility. In certainembodiments, one or more standoffs may include one or more wavelengthconversion materials (e.g., phosphors, quantum dots, fluorophores, orthe like) and provide wavelength conversion utility. In certainembodiments, one or more standoffs may include suitable shapes and/ormaterials to provide light reflection utility.

In certain embodiments, one or more standoffs may be placed apart fromone or more light emitting elements. In other embodiments, one or morestandoffs may be intentionally placed on or over one or more lightemitting elements, with the standoff(s) serving to transmit, shape,and/or otherwise affect light received from one or more light emittingelements.

Various types of light emitting elements may be used with a phototherapydevice for delivering light energy to a scalp of a patient. In certainembodiments, emissions of a phototherapy device may consist ofnon-coherent light (e.g., characteristic of light emitting diodeemissions). In certain embodiments, emissions of a phototherapy devicemay consist of coherent light (e.g., characteristic of laser emissions).In certain embodiments, emissions of a phototherapy device may include acombination of coherent light and non-coherent light. In certainembodiments, a phototherapy device is devoid of any laser diodesarranged to impinge light on a patient's scalp.

In certain embodiments, a phototherapy device for delivering lightenergy to a scalp of a patient may include one or more solid state lightemitting devices. Examples of solid state light emitting devices include(but are not limited to) light emitting diodes, lasers, thin filmelectroluminescent devices, powdered electroluminescent devices, fieldinduced polymer electroluminescent devices, and polymer light-emittingelectrochemical cells.

In certain embodiments, multiple emitters of different peak wavelengths(e.g., having peak wavelengths differing by at least about 10 nm, atleast about 20 nm, at least about 30 nm, at least about 50 nm, at leastabout 75 nm, at least about 100 nm, or another threshold specifiedherein) may be provided.

In certain embodiments, light of different peak wavelengths may begenerated by different emitters contained in a single (e.g., solidstate) emitter package, wherein close spacing between adjacent emittersmay provide integral color mixing. In certain embodiments, one or morearrays of light emitting devices may be provided. In certainembodiments, a first array of light emitting devices may be configuredto provide light of a first peak wavelength, and a second array of lightemitting devices may be configured to provide light of second peakwavelength. In certain embodiments, an array of multi-emitter packagesmay be provided, wherein emitters within a single package may providethe same or different peak wavelengths. In certain embodiments, an arrayof solid state emitter packages may embody packages further includingsecond, third, fourth, and/or fifth solid state emitters, such that asingle array of solid state emitter packages may embody two, three,four, or five arrays of solid state emitters, wherein each array isarranged to generate emissions with a different peak wavelength.

In certain embodiments, a phototherapy device for delivering lightenergy to a scalp of a patient may include one or more light emittingdevices devoid of a wavelength conversion material. In otherembodiments, one or more light emitting devices may be arranged tostimulate a wavelength conversion material, such as a phosphor material,a fluorescent dye material, a quantum dot material, and a fluorophorematerial.

In certain embodiments, one or more light emitting devices may bearranged to provide substantially monochromatic light. In certainembodiments, one or more light emitting devices may include a spectraloutput having a full width at half maximum value of less than 25 nm (orless than 20 nm, or less than 15 nm, or in a range of from 5 nm to 25nm, or in a range of from 10 nm to 25 nm, or in a range of from 15 nm to25 nm).

In certain embodiments, one or more light emitting devices may bearranged to provide emissions having a peak wavelength in a range offrom 400 nm to 900 nm, or in a range of from 500 nm to 900 nm, or in arange of from 500 nm to 800 nm, or in a range of from 600 nm to 700 nm,or in a range of from 620 nm to 670 nm.

In certain embodiments, at least one light emitting device may bearranged to provide emissions having a peak wavelength in a range offrom 620 nm to 645 nm (or from 615 nm to 635 nm), and at least oneemitting device may be arranged to provide emissions having a peakwavelength in a range of from 645 nm to 670 nm (or from 650 nm to 670nm). In certain embodiments, at least one first light emitting devicemay be arranged to provide emissions having a peak wavelength of about630 nm, and at least one second light emitting device may be arranged toprovide emissions having a peak wavelength of about 660 nm. Suchwavelengths may be useful to provide anti-inflammatory effects and/or topromote vasodilation. Anti-inflammatory effects may be useful to promotewound healing, to reduce acne blemishes, to promote facial aesthetics,and/or to treat atopic dermatitis and other topical dermatologicaldisorders. Vasodilation may also be beneficial to treat androgenicalopecia or other topical dermatological disorders.

In certain embodiments, at least one light emitting device (or multiplelight emitting devices) may be configured to produce light in awavelength range and flux that may alter the presence, concentration, orgrowth of bacteria or other microbes in or on living mammalian tissuereceiving the light. UV light and near-UV light (e.g., having peakwavelengths from 400 nm to 435 nm, or more preferably from 410 nm to 430nm) in particular may affect microbial growth. Effects on microbialgrowth may depend on the wavelength range and dose. In certainembodiments, emitted light may include near-UV light having a peakwavelength in a range of from 410 nm to 430 nm to provide abacteriostatic effect (e.g., with pulsed light having a radiant flux of<9 mW/cm²), provide a bactericidal effect (e.g., with substantiallysteady state light having a radiant flux in a range of from 9 mW/cm² to17 mW/cm²), or provide an antimicrobial effect (e.g., with substantiallysteady state light having a radiant flux in a range of greater than 17mW/cm², such as in a range of from 18 mW/cm² to 60 mW/cm²). In certainembodiments, emitted light in a near-UV range (e.g., from 400 nm to 420nm, or from 410 nm to 420 nm) may also affect microbial growth (whetherin a bacteriostatic range, bactericidal range, or an antimicrobialrange) for uses such as wound healing, reduction of acne blemishes, ortreatment of atopic dermatitis.

In certain embodiments, at least one light emitting device (or multiplelight emitting devices) may be configured to produce light in awavelength range and flux that may trigger the release of nitric oxidefrom endogenous stores (e.g., at least one of nitrosoglutathione,nitrosoalbumin, nitrosohemoglobin, nitrosothiols, nitrosamines, andmetal nitrosyl complexes). In certain embodiments, light having a peakwavelength in a range of from 400 nm to 435nm, or from 410 nm to 430 nm,or from 430 nm to 490 nm, or from 510 nm to 550 nm, or from 520 nm to540 nm, may be used for this purpose.

In certain embodiments, light having peak wavelengths of any one, two,three, or more of the following values may be used: about 415 nm, about505 nm, about 530 nm, about 630 nm, and/or 660 nm.

In certain embodiments, any suitable combination of peak wavelengthsdisclosed herein may be used in combination for desired therapeuticeffects (e.g., vasodilation, inflammation reduction, enzymatic, nitricoxide generation, nitric oxide release, and antimicrobial functions). Incertain embodiments, a combination of wavelengths may be provided duringthe same time window, during overlapping but non-coincident timewindows, or during non-overlapping time windows.

In certain embodiments, at least one first light emitter and at leastone second light emitter (which may be embodied in a first array oflight emitters and a second array of light emitters) may be arranged toprovide different peak wavelengths selected from one of the followingcombinations (a) to (f): (a) the first peak wavelength is in a range offrom 620 nm to 640 nm (or from 615 nm to 635 nm) and the second peakwavelength is in a range of from 650 nm to 670 nm; (b) the first peakwavelength is in a range of from 520 nm to 540 nm and the second peakwavelength is in a range of from 650 nm to 670 nm; (c) the first peakwavelength is in a range of from 400 nm to 420 nm (or from 410 nm to 430nm) and the second peak wavelength is in a range of from 620 nm to 640nm; (d) the first peak wavelength is in a range of from 400 nm to 420 nm(or from 410 nm to 430 nm) and the second peak wavelength is in a rangeof from 650 nm to 670 nm; (e) the first peak wavelength is in a range offrom 400 nm to 420 nm (or from 410 nm to 430 nm) and the second peakwavelength is in a range of from 495 nm to 515 nm; and (f) the firstpeak wavelength is in a range of from 400 nm to 420 nm (or from 410 nmto 430 nm) and the second peak wavelength is in a range of from 520 nmto 540 nm.

In certain embodiments, a first array of light emitting devices providesa spectral output with a first peak wavelength value and a first fullwidth at half maximum value, wherein the first peak wavelength valueminus one half of the first full width at half maximum value is greaterthan 400 nm. Additionally, a second array of light emitting devicesprovides a spectral output with a second peak wavelength value and asecond full width at half maximum value, wherein the second peakwavelength value minus one half of the second full width at half maximumvalue is greater than 450 nm.

In certain embodiments, one or more light emitting devices may provide afluence of at least 1 joule per square centimeter, at least 3 joules persquare centimeter, or at least 5 joules per square centimeter whenenergized to emit light. In certain embodiments, one or more lightemitting devices may provide a radiant flux in a range of from 5 mW/cm²to 60 mW/cm².

In certain embodiments, one or more light emitting devices may bearranged to provide substantially steady state light. In certainembodiments, one or more light emitting devices may be arranged toprovide multiple discrete pulses of light.

In certain embodiments, a device for delivering light energy to a scalpof a patient may include a FPCB with multiple interconnected panels anda plurality of bending regions defined in and between the multiplepanels to allow the FPCB to provide a concave shape to cover at least aportion of a cranial vertex of a patient. In certain embodiments,openings are provided between portions of adjacent panels to permittransport of heat and fluids (e.g., perspiration). In certainembodiments, a fabric covering may be arranged to cover the FPCB, withthe fabric covering preferably being breathable to permit transport ofheat and fluid transport (e.g., evaporation of sweat). In certainembodiments, the fabric covering may include an adjustable closurearranged to permit an opening circumference of the fabric covering to beadjusted. If the FPCB is contained within the fabric covering, thenadjustment of the closure may selectively compress a portion of the FPCBand therefore also permit an opening circumference of the FPCB to beadjusted. In certain embodiments, the FPCB and the fabric covering arearranged to accommodate outward expansion and inward contraction topermit standoffs of the FPCB to contact the scalp of the patient.

In certain embodiments, a flexible shaping member having a generallyconcave interior may be arranged to receive a FPCB. In certainembodiments, a flexible shaping member may be provided between a FPCBand a fabric covering. In certain embodiments, the FPCB and the shapingmember may be arranged to accommodate outward expansion and inwardcontraction to permit the plurality of standoffs to contact the scalp ofthe patient.

In certain embodiments, a flexible shaping member includes a centralframe and a plurality of ribs attached to the frame. The plurality ofribs may include at least one front rib, at least one rear rib, and atleast two lateral ribs, wherein each rib of the plurality of ribsprojects generally outwardly from the central frame to define an outerportion of the generally concave interior. In certain embodiments, afabric covering may include multiple pockets arranged to receive theplurality of ribs to retain the fabric covering in a position fullycovering the flexible shaping member and the FPCB. In certainembodiments, the fabric covering comprises an outermost surface of awearable cap arranged to be worn on the head of a patient.

In certain embodiments, a flexible shaping member may include, inaddition to a plurality of ribs, a plurality of curved panels projectinggenerally outwardly and downwardly from the central frame tosubstantially conform to a portion of the cranial vertex, wherein eachcurved panel of the plurality of curved panels is arranged between twodifferent ribs of the plurality of ribs. In certain embodiments, gapsmay be provided between portions of adjacent ribs and curved panels toaccommodate outward expansion and inward contraction, and to enabledissipation of heat generated by the at least one light emitting deviceassociated with the FPCB retained within the flexible shaping member. Incertain embodiments, a flexible shaping member may be fabricated from asuitable polymeric material.

In certain embodiments, a central frame of a flexible shaping memberincludes an aperture or opening configured to receive an electronicshousing. In certain embodiments, the electronics housing may includedriver circuitry (or at least a portion of driver circuitry) configuredto energize at least one light emitting device for impingement of lighton the scalp of a patient. In certain embodiments, the electronicshousing may include one or more user interface, sensory interface,charging interface, data interface, signal input, signal output, and/ordisplay elements. In certain embodiments, an energy storage device(e.g., a battery) may be retained by a battery holder pivotally (orotherwise movably) coupled to the electronics housing. Such movablecoupling may permit relative movement between the battery holder andelectronics housing to permit the phototherapy device to accommodate avariety of patients having different head sizes and shapes.

In certain embodiments, operation of a device as disclosed herein may beresponsive to one or more signals generated by one or more sensors orother elements. Various types of sensors are contemplated, includingtemperature sensors, photosensors, image sensors, proximity sensors,pressure sensors, chemical sensors, biosensors, accelerometers, moisturesensors, oximeters, current sensors, voltage sensors, and the like.Other elements that may affect impingement of light and/or operation ofa device as disclosed herein include a timer, a cycle counter, amanually operated control element, a wireless transmitter and/orreceiver (as may be embodied in a transceiver), a laptop or tabletcomputer, a mobile phone, or another portable digital device. Wiredand/or wireless communication between a device as disclosed herein andone or more signal generating or signal receiving elements may beprovided.

In certain embodiments, a light emitting device as disclosed herein maybe configured to prevent unauthorized usage beyond an authorized numberof treatment cycles. In certain embodiments, a number of treatmentcycles of the device may be incremented and stored in a counter or othermemory element. In certain embodiments, when the number of treatmentcycles reaches a predetermined limit, operation of a device may bereversibly or irreversibly disabled. In certain embodiments, when thenumber of treatment cycles reaches a predetermined limit, a signal maybe communicated to a user to notify the user that a predetermined limitof a number of treatment cycles has been reached, and a user may beprompted to either (i) purchase a new device or component thereof, or(ii) purchase the ability to continue using the device for a specifiednumber of additional cycles or for a specified additional time period.In certain embodiments, one or more signals relating to cycle usageand/or enabling a user to purchase additional usage may be communicatedvia wired or wireless means. In certain embodiments, a user may downloadan application for use on a personal computer, a tablet computer, amobile phone, or another portable digital device, and the applicationmay provide cycle usage information and/or permit the user to purchaseadditional cycles or purchase additional usage time to continue usingthe device.

In certain embodiments, upon detection of a specified number of uses ofthe device, a light emitting device may be configured to produce adisabling signal adapted to irreversibly disable the device to preventfurther operation of the device. In certain embodiments, the disablingsignal may include at least one of a voltage spike and a current spikearranged to damage at least one circuit element. In certain embodiments,a light emitting device includes a power supply circuit arranged toprovide at least one conditioned power signal for use by amicrocontroller of the device and/or the at least one light emittingdevice, and a disabling signal may be adapted to irreversibly disable atleast one element of the power supply circuit. In certain embodiments,at least one fusible link may be arranged in electrical communicationwith the at least one light emitting device, and a disabling signal maybe adapted to open the at least one fusible link to prevent current frombeing supplied to the at least one light emitting device. In certainembodiments, at least one fusible link may be arranged in electricalcommunication with at least one light emitter and/or a light emitterdriver circuit.

In certain embodiments, impingement of light on living tissue and/oroperation of a device as disclosed herein may be responsive to one ormore temperature signals. For example, a temperature condition may besensed on or proximate to a FPCB; at least one signal indicative of thetemperature condition may be generated; and operation of a device fordelivering light energy to a scalp of a patient may be controlledresponsive to the at least one signal. Such control may includeinitiation of operation, deviation (or alteration) of operation, ortermination of operation of light emitting elements. In certainembodiments, thermal foldback protection may be provided at a thresholdtemperature (e.g., >42° Celsius) to prevent a user from experiencingburns or discomfort. In certain embodiments, thermal foldback protectionmay trigger a light emitting device to terminate operation, reducecurrent, or change an operating state in response to receipt of a signalindicating an excess temperature condition.

In certain embodiments, a proximity sensor may be arranged proximate toa portion of a FPCB to determine when a FPCB is proximate to a surface(e.g., scalp) to be illuminated and used for safety of a patient byreducing flux when not proximate to the surface.

In certain embodiments, a device for delivering light energy to a scalpof a patient may include a user-perceptible visible signaling element(e.g., one or more lights, a LED display, an alphanumeric display,mobile app, or the like) arranged to generate a visible signal and/or auser-perceptible audible signaling element (e.g., a speaker, a buzzer,an alarm generator, or the like) arranged to generate an audible signal.In certain embodiments, at least one of the visible signal and theaudible signal is indicative of operating status or charging status ofthe device. In certain embodiments, at least one of the visible signaland the audible signal is indicative of count of operating cycles of thedevice.

In certain embodiments, a device for delivering light energy to a scalpof a patient as disclosed herein may include a memory element to storeinformation indicative of one or more sensor signals. Such informationmay be used for detecting device usage, assessing patient status,assessing patient improvement, and assessing function of the device. Incertain embodiments, information indicative of one or more sensorsignals may be transmitted via wired or wireless means (e.g., viaBluetooth, WiFi, Zigbee, or another suitable protocol) to a mobilephone, a computer, a data logging device, or another suitable devicethat may optionally be connected to a local network, a wide-areanetwork, a telephonic network, or other communication network. Incertain embodiments, a data port (e.g., micro USB or other type) may beprovided to permit extraction or interrogation of information containedin a memory.

Details of illustrative devices for delivering light energy to a scalpof a patient are described hereinafter.

FIG. 1 is an exploded view of a light emitting device 5 embodied in awearable cap for delivering light energy to a scalp of a patient. Thedevice 5 includes multiple light emitters and standoffs supported by aFPCB 10 including multiple interconnected panels 12A-12F (e.g., multipleinterconnected elements) arranged in a concave configuration. A concaveshaping member 30 (including a frame 31, ribs 32A-32D, and curved panels34A-34D) is configured to receive the FPCB 10. A fabric covering 60 isconfigured to cover the concave shaping member 30 and the FPCB 10contained therein. A battery 50 and a battery holder 51 are arrangedbetween the FPCB 10 and the concave shaping member 30. An electronicshousing 40 is arranged to be received within an opening 31A defined inthe frame 31 of the concave shaping member 30. Pivotal coupling elements41A, 51A (e.g., cylindrical tabs) are arranged to pivotally couple thebattery holder 51 to the electronics housing 40. An electronics board 41is insertable into the electronics housing 40, which is enclosed with acover 42. Arranged on the electronics board 41 are a cycle counter 43, acontrol button 44, a charging/data port 45, and a status lamp 46. Thevarious elements associated with the electronics housing 40 and theelectronics board 41 may be referred to generally as a “control module.”Windows 42A defined in the cover 42 provide access to the cycle counter43, the control button 44, the charging/data port 45, and the statuslamp 46. The fabric covering 60 includes a fabric body 61 and multipleinternal pockets 62A-62D arranged to receive portions of the ribs32A-32D. An opening 68 at the top of the fabric covering 60 is arrangedto receive the cover 42.

Further views of the concave shaping member 30, the electronics housing40, and the battery holder 51 are provided in FIGS. 2A-2F. FIG. 2A is anupper perspective view, FIG. 2B is a top plan view, FIG. 2C is a frontelevation view, FIG. 2D is a left side elevation view, FIG. 2E is alower perspective view, and FIG. 2F is a bottom plan view. As shown inFIG. 2A, ribs 32A-32D and curved panels 34A-34D project generallyoutwardly and downwardly from the frame 31. The curved panels 34A-34Dpreferably do not extend downward as far as the ribs 32A-32D. The topplan view provided in FIG. 2B shows that the concave shaping member 30has a generally oval shape when viewed from above. In certainembodiments, the ribs 32A-32D, curved panels 34A-34D, and frame 31 maybe fabricated of one or more pieces of material via a suitable methodsuch as molding. As shown in FIGS. 2B-2D, gaps 33A1 to 33D2 are providedbetween portions of adjacent ribs 32A-32D and curved panels 34A-34D toaccommodate outward expansion and inward contraction, and to enabletransfer of heat and/or fluid (e.g., evaporation of sweat). The cover 42may be substantially flush or nearly flush with a top edge of thecentral frame 31. As shown in FIGS. 2C and 2D, the front rib 32A may beshorter than the lateral ribs 32B, 32D and the rear rib 32C.

As shown in FIGS. 2E and 2F, the electronics housing 40 may includemedial holes 40A, 40B to accommodate fasteners (not shown) for receivingthe FPCB 10. The electronics housing 40 further includes corner holes40C arranged to receive additional fasteners (not shown) for attachingthe cover 42 to the electronics housing 40. Pivotal coupling between thebattery holder 51 and the electronics housing 40 via pivotal couplingelements 51A is shown in FIG. 2E. As shown in FIGS. 2E and 2F, thebattery holder 51 is located generally below the rear rib 32C and tworear curved panels 34B, 34C, with the battery 50 having a thin lowprofile shape. In one embodiment, the battery 50 is preferably aflexible battery providing at least 3.7V and at least 1000 mAh.

Various views of the FPCB 10 or portions thereof in a flat configurationare shown in FIGS. 3A-3D.

FIG. 3A is a bottom plan view of the FPCB 10 with light emitters 20 andstandoffs 25 arranged thereon. The FPCB 10 includes a polyimidesubstrate 11, an inner surface 11A, and an outer surface 11B (shown inFIGS. 1, 3E, 3G, and 3H). Preferably, the FPCB 10 is encapsulated alongfront and back surfaces with a suitable light-transmissive material suchas PETG or silicone (not shown). In one embodiment, the light emitters20 include a total of 280 light emitting diodes arranged as 56 stringsof 5 LEDs, with a string voltage of 11V, a current limit of 5 mA, and apower consumption of 3.08 watts. FIG. 3A illustrates thirty-sixstandoffs 25 extending from the inner surface 11A of the FPCB 10. TheFPCB 10 includes six interconnected panels 12A-12F, with the panels12A-12F being connected to one another via narrowed tab regions 13B-13F.Gaps 14A-14F are provided between various panels 12A-12F, with such gaps14A-14F (which are extended proximate to the narrowed tab regions13B-13F) being useful to permit transport of heat and/or fluid (e.g.,evaporation of sweat) between the panels 12A-12F. As shown in FIG. 3A,holes 15A, 15B are defined through the FPCB 10 to receive fasteners (notshown) for joining the FPCB 10 to corresponding holes 40A, 40B definedin the electronics housing 40. A further opening 15C may be provided forsensor communication between a proximity sensor (e.g., photosensor) andthe interior of the FPCB 10 when shaped into a concave configuration.

FIG. 3B is a bottom plan view of the substrate 11 of the FPCB 10,showing electrical traces 17 and emitter mounting areas 18 arrangedthereon, prior to mounting of light emitters and prior to formation ofstandoffs, and prior to shaping of the substrate 11 into a concaveconfiguration. As shown in FIG. 3B, each emitter mounting area 18includes two anodes and two cathodes to enable mounting of a multi-LEDsolid state emitter package including LEDs of different peakwavelengths. Presence of multiple anodes and cathodes at each emittermounting area 18 permits LEDs of different peak wavelengths to becontrolled differently. FIG. 3C is a cross-sectional view of the FPCB 10viewed from the bottom (e.g., as if the substrate 11 were transparent),showing electrical traces 16 along the top side of the substrate 11.

FIG. 3D is a bottom plan view of the FPCB 10 outline, showing bendingregions and bend angles useful for shaping the substrate 11 into aconcave shape to fit around the scalp of a user. As shown in FIG. 3D,bending regions are provided between each panel 12A-12F, and each panel12A-12F includes additional bending regions. The first panel 12Aincludes two longitudinal bending regions as well as corner bendingregions. The second panel 12B includes five bending regions. The thirdand fourth panels 12C and 12D each include one bending region. The fifthpanel 12E and the sixth panel 12F each include four bending regions.

FIGS. 3E-3H provide various views of the FPCB 10 in a concaveconfiguration, including an upper perspective view (FIG. 3E), a lowerplan view (FIG. 3F), a left side elevation view (FIG. 3G), and an upperfront perspective view (FIG. 3H). FIGS. 3E, 3G, and 3H show an outersurface 11B of the shaped FPCB 10, whereas FIG. 3F shows the innersurface 11A. As is evident from the concave shape depicted in FIGS.3E-3H, the first panel 12A is configured to cover a cranial crest of auser, the second panel 12B is configured to cover a portion of a user'sforehead, the third and fourth panels 12C, 12D are configured to cover auser's temples, and the fifth and sixth panels 12E, 12F are arranged tocover rear portions of a user's head.

FIGS. 4A-4D provide various views of the assembled device 5 of FIG. 1,including an upper perspective view (FIG. 4A), a top plan view (FIG.4B), a front elevation view (FIG. 4C), and a left side elevation view(FIG. 4D). The majority of the outer surface of the device 5 includesthe fabric covering 60, with an uppermost outer surface embodying thecover 42 for the electronics housing 40. The fabric covering 60 includesa fabric body 61 and multiple (internal) pockets 62A-62D that arearranged to receive portions of the ribs 32A-32D.

FIG. 5A is a front elevation view of the assembled light emitting deviceof FIGS. 4A-4D superimposed over a modeled human head. As shown in FIG.5A, the device 5 is embodied in a cap with a lower edge between a user'sforehead and hairline, and above a user's ears. FIG. 5B is a sideelevation view of a portion of the light emitting device of FIGS. 1,4A-4D, and 5A, omitting the concave shaping member and the fabriccovering to show intended placement of the FPCB 10, the electronicshousing 40, the cover 42, the battery holder 51, and the battery 50relative to a user's head. As shown in FIG. 5B, the FPCB 10 closelyconforms to at least a portion of a cranial vertex of a patient.

FIG. 6 is a schematic view of a fabric covering member 60A including anadjustable closure including portions 68A, 68B arranged to permitadjustment of an opening circumference of the fabric covering member60A. In certain embodiments, the adjustable closure may includehook-and-loop tape, a snap closure, a selectively operable compressionfitting, or fabric ends that may be tied into a knot.

FIGS. 7A-7F illustrate cross-sectional views of portions of flexiblelight emitting devices each including a standoff extending from anencapsulated FPCB supporting multiple light emitting elements, whereinthe standoff in each case has a different shape and volume.

FIG. 7A is a side cross-sectional view of a portion of a first lightemitting device including a standoff 25A having an upswept roundconfiguration extending from a FPCB 10 supporting multiple lightemitters 20. Emissions of multiple light emitters 20 overlap above thestandoff 25A. Both inner and outer surfaces 11A, 11B of the FPCB 10 arecovered with encapsulant material 19A, 19B. The standoff 25A has avolume of 22.42 cubic millimeters.

FIG. 7B is a side cross-sectional view of a portion of a second lightemitting device including a standoff 25B having a rounded towerconfiguration extending from a FPCB 10 supporting multiple lightemitters 20. Emissions of multiple light emitters 20 overlap above thestandoff 25B. Both inner and outer surfaces 11A, 11B of the FPCB 10 arecovered with encapsulant material 19A, 19B. The standoff 25B has avolume of 34.89 cubic millimeters.

FIG. 7C is a side cross-sectional view of a portion of a third lightemitting device including a standoff 25C having a conical towerconfiguration extending from a FPCB 10 supporting multiple lightemitters 20. Emissions of multiple light emitters 20 overlap above thestandoff 25C. Both inner and outer surfaces 11A, 11B of the FPCB 10 arecovered with encapsulant material 19A, 19B. The standoff 25C has avolume of 35.5 cubic millimeters.

FIG. 7D is a side cross-sectional view of a portion of a fourth lightemitting device including a standoff 25D having a concave coneconfiguration extending from a FPCB 10 supporting multiple lightemitters 20. Emissions of multiple light emitters 20 overlap above thestandoff 25D. Both inner and outer surfaces 11A, 11B of the FPCB 10 arecovered with encapsulant material 19A, 19B. The standoff 25D has avolume of 62.89 cubic millimeters.

FIG. 7E is a side cross-sectional view of a portion of a fifth lightemitting device including a standoff 25E having a flat top coneconfiguration extending from a FPCB 10 supporting multiple lightemitters 20. Emissions of multiple light emitters 20 overlap above thestandoff 25E. Both inner and outer surfaces 11A, 11B of the FPCB 10 arecovered with encapsulant material 19A, 19B. The standoff 25E has avolume of 77.31 cubic millimeters.

FIG. 7F is a side cross-sectional view of a portion of a sixth lightemitting device including a standoff 25F having a round configurationextending from a FPCB 10 supporting multiple light emitters 20.Emissions of multiple light emitters 20 overlap above the standoff 25F.Both inner and outer surfaces 11A, 11B of the FPCB 10 are covered withencapsulant material 19A, 19B. The standoff 25F has a volume of 92.82cubic millimeters.

As shown in FIGS. 7A-7F, various standoff shapes and sizes may be used,depending on considerations such as user comfort, material volume, andlight interaction and/or light blocking characteristics.

FIG. 8 is a schematic diagram showing interconnections betweencomponents of a light emitting device for delivering light energy to ascalp of a patient according to one embodiment. A microcontroller 102 isarranged to receive power from a battery 122 (nominally 3.7V) via a 5Vvoltage boost circuit 112. The microcontroller 102 may be arranged tocontrol a charging integrated circuit 114 arranged between a microUSBconnector 116 and the battery 122, wherein the microUSB connector 116may be used to receive current for charging the battery 122. In certainembodiments, the microUSB connector 116 may also be used forcommunicating data and/or instructions to or from the microcontroller102 and/or an associated memory. The microcontroller 102 is alsoarranged to control a 12V boost circuit 118 for increasing voltage toone or more LED arrays 120. The microcontroller 102 further controls oneor more LED driver circuits 110 arranged to drive the one or more LEDarrays 120. The microcontroller 102 is also arranged to receive inputsfrom a user input button 104, a temperature sensor 124, and a proximitysensor 126 (which includes an infrared LED 128). The microcontroller 102is further arranged to provide output signals to a LCD display 106 and abuzzer 108. Certain components are located off-board relative to acontroller FPCB, as indicated by the vertical dashed line in FIG. 8. Inoperation of the light emitting device, a user may depress the button104 to start operation. If the proximity sensor 126 detects that thedevice has been placed on a user's head, then the microcontroller 102may trigger the one or more LED driver circuits110 to energize the oneor more LED arrays 120. Temperature during operation is monitored withthe temperature sensor 124. If an excess temperature condition isdetected, then the microcontroller 102 may take appropriate action toreduce current supplied by the one or more LED driver circuits 110 tothe one or more LED arrays 120. Operation may continue until a timer(e.g., internal to the microcontroller 102) causes operation toterminate automatically. One or more indicator LEDs (not shown) mayprovide a visible signal indicative of charging status of the battery122. Audible signals for commencement and termination of operation maybe provided by the buzzer 108 or a suitable speaker. Informationrelating to usage cycles, usage time, or any other suitable parametermay be displayed by the LCD display 106.

FIG. 9 is a schematic diagram depicting an interface between hardwaredrivers, functional components, and a software application suitable foroperating a light emitting device for delivering light energy to a scalpof a patient, according to one embodiment. Application executivefunctions 103, including timers and counters 107, may be performed withone or more integrated circuits (such as the microcontroller 102illustrated in FIG. 8). Hardware drivers 105 may be used to interfacewith various input and output elements, such as the one or more LEDarrays 120, the speaker or buzzer 108, the LCD display 106, thetemperature sensor 124, the user input button 104 (e.g., push button),indicator LEDs 109, and the optical sensor 126.

FIGS. 10A-10E illustrate a phototherapy device for delivering lightenergy to a scalp of a patient according to another embodiment. Morespecifically, FIG. 10A is an upper perspective view, FIG. 10B is a lowerperspective view, FIG. 10C is a right side elevation view, FIG. 10D is abottom plan view, and FIG. 10E is an exploded view of the phototherapydevice. As discussed in more detail below, the phototherapy device 210may include a flexible cap 212, a flexible printed circuit board (FPCB)assembly 214, a flexible lenticular lens 216, a plurality of standoffs218 a, 218 b, foam padding 220 a, 220 b, and a binding edge 221 (shownin FIGS. 13A and 13B).

The flexible cap 212 may comprise one or more different fabrics ormaterials (e.g., cotton, open or closed cell polyethylene foam,polyester, rayon, etc.), and may be formed in a variety of differentshapes and sizes depending on the head dimensions of the patient. Incertain embodiments, the flexible cap 212 comprises a stretchablematerial to accommodate a variety of head sizes. The flexible cap 212includes a proximal surface 222 (e.g., which may variously be describedas a bottom surface, lower surface, inner surface, inside surface, orsurface proximate to the patient) and a distal surface 224 (e.g., whichmay variously be described as a top surface, upper surface, outersurface, outside surface, or surface further from the patient). Theflexible cap 212 forms a concavity 226 generally sized and shaped toreceive an upper portion of a head of a patient, and may include aposterior extension 228 configured to cover the lower rear portion of apatient's head (e.g., the nape, posterior hairline, occipitalprotuberance, and/or proximate thereto, etc.). Proximate to theposterior extension 228 (but towards the center of the flexible cap212), the flexible cap 212 may include a flex arc (e.g., left flex arc229 a and right flex arc 229 b), which allows the posterior extension228 to more easily flex outward to accommodate varying head sizes.

In certain embodiments, the flexible cap 212 may include a seal plug 232removably attached to and covering an electronic connection port 230 ata top of the flexible cap 212. The electronic connection port 230 ismechanically attached to an electronics receptacle 234 arranged at a topof the flexible cap 212. The seal plug 232 covers and protects theelectronic connection port 230 from damage when not in use. Theelectronics receptacle 234 may be configured to receive an electronicssubassembly 250 of a FPCB assembly 214 (show in FIGS. 11A and 11B anddiscussed in more detail below) to provide mechanical stability to theelectronics subassembly 250. For example, the electronics receptacle 234may be mechanically attached and secured to the electronics subassembly250 to prevent relative movement therebetween. The electronic connectionport 230 (with the electronics receptacle 234) may provide mechanicaland/or electronic connectivity between the electronics subassembly 250with an electronic device (e.g., computer, smartphone, etc.) external tothe phototherapy device 210 or electronic connector (e.g., power cord,USB cord, etc.) to receive electrical power and/or electronic data(e.g., operational parameters). In certain embodiments, wirelesscommunication may be provided between the phototherapy device 210 and anelectronic device. In certain embodiments, a battery operatively coupledto the FPCB assembly 214 may be inductively charged (e.g., wirelesslycharged).

The FPCB assembly 214 (discussed in more detail below) includes aproximal surface 236 (which may variously be referred to as a bottomsurface, lower surface, inner surface, inside surface, or surfaceproximate to the patient) and a distal surface 237 (which may variouslybe referred to as a top surface, upper surface, outer surface, outsidesurface, or surface further from the patient). The FPCB assembly 214forms a concavity 238 generally sized and shaped to receive at least anupper portion of the head of a patient, and may include a posteriorextension 239 configured to cover the lower rear portion of a patient'shead (e.g., the nape, posterior hairline, occipital protuberance, and/orproximate thereto, etc.). The proximal surface 236 includes at least onelight emitting device (e.g., LED), and may include a plurality of LEDdevices, configured to generate emissions having one or more peakwavelengths (e.g., red LEDs and/or blue LEDs), as discussed in moredetail above.

The flexible lenticular lens 216 includes a proximal surface 252 (e.g.,inner surface, inside surface, surface proximate to the patient) and adistal surface 254 (e.g., outer surface, outside surface, surfacefurther from the patient). The flexible lenticular lens 216 forms aconcavity 256 generally sized and shaped to the head of a patient, andmay include a posterior extension 258 configured to cover the lower partof a back of a patient's head (e.g., the nape, posterior hairline,occipital protuberance, and/or proximate thereto, etc.). Proximate theposterior extension 258 (but towards the center of the flexiblelenticular lens 216), the flexible lenticular lens 216 may include aflex arc 259 a, 259 b, which allows the posterior extension 258 to moreeasily flex outward to accommodate varying head sizes. The flexiblelenticular lens 216 may be molded, may have a thickness of approximately0.02 in. to 0.06 in. (e.g., approximately 0.033 in.), and may have alens density in a range of from about 10 to about 80 lenses per inch, orfrom about 20 to about 60 lenses per inch, or from about 30 to about 50lenses per inch, or about 40 lenses per inch (LPI), although otherdimensions may be used. Depending on the materials used, if a flexiblelenticular lens 216 has a thickness smaller than about 0.02 inch, thenundesirable wrinkling or crinkling may result, and if a flexiblelenticular lens 216 has a thickness greater than 0.02 inch, it may beinsufficiently flexible or stretchable to accommodate head sizes ofdifferent patients.

In certain embodiments, a flexible lenticular lens 216 may include apadding recess 260 along a peripheral edge of the flexible lenticularlens 216 to receive the foam padding 220 a, 220 b (such that the foampadding 220 a, 220 b contacts the flexible lenticular lens proximalsurface 252). In this manner, the padding recess 260 and the foampadding 220 a, 220 b may be generally complementary to each other insize and/or shape. In certain embodiments, the padding recess 260 andfoam padding 220 a, 220 b may be configured to extend along the entireperipheral edge of the flexible lenticular lens 216 or a portionthereof. The foam padding 220 a, 220 b provides an additional layer ofcomfort and a compressible layer for an improved fit to the patient'shead. In certain embodiments, the foam padding 220 a, 220 b may beremovably attached to the flexible lenticular lens proximal surface 252(e.g., by Velcro), such that the foam padding 220 a, 220 b may bewashable and/or replaceable.

The FPCB assembly 214 is positioned between the flexible cap 212 and theflexible lenticular lens 216. More specifically, the FPCB assembly 214is positioned within the flexible cap concavity 226 such that the FPCBassembly distal surface 237 is proximate to the flexible cap proximalsurface 222. The flexible lenticular lens 216 is positioned within theFPCB assembly concavity 238 such that the flexible lenticular lensdistal surface 254 is positioned proximate the FPCB assembly proximalsurface 236. In this manner, when the flexible cap 212, FPCB assembly214, and flexible lenticular lens 216 are assembled together, theconcavities and peripheral edges thereof are generally aligned with oneanother. In the same manner, the flexible cap concavity 226, FPCBconcavity 238, and flexible lenticular lens concavity 256 are allgenerally aligned with one another; the flexible cap posterior extension228, the FPCB assembly posterior extension 239, and the flexiblelenticular lens posterior extension 258 are all generally aligned withone another; and the flexible cap flex arc 229 a, 229 b and flexiblelenticular lens flex arc 259 are generally aligned with one another. Abinding edge clip 221 (shown in FIG. 13B) may be positioned along aperipheral edge of the flexible cap 212, FPCB assembly 214, and flexiblelenticular lens 216 to secure them together (e.g., the binding edge clip221 being inwardly biased).

The plurality of standoffs 218 a, 218 b may include top standoffs 218 apositioned at or along a top of the flexible lenticular lens 216, andside standoffs 218 b positioned at or along a side of the flexiblelenticular lens 216. Each standoff 218 a, 218 b includes a proximal end262 and a distal end 264. The standoffs 218 a, 218 b are positionedbetween the flexible lenticular lens 216 and the FPCB assembly 214. Incertain embodiment, the standoffs 218 a, 218 b may be attached to (e.g.,by adhesive), or may be integrally formed with, the flexible lenticularlens 216 (e.g., by molding the standoffs 218 a, 218 b concurrently withthe flexible lenticular lens 216). More specifically, for each standoff218 a, 218 b, the standoff proximal end 262 contacts (and extends from)the flexible lenticular lens distal surface 254, and the standoff distalend 264 may contact the FPCB assembly proximal surface 236, such thatthe distance between the FPCB assembly proximal surface 236 and theflexible lenticular lens distal surface 254 is not less than a height ofthe standoff 218 a, 218 b. The height of the standoff 218 a, 218 b maybe greater than a height of the LED (of a plurality of LEDs) to preventthe flexible lenticular lens distal surface 254 from contacting the LED(and/or any of the plurality of LEDs). The standoffs 218 a, 218 bmaintain a minimum distance between the flexible lenticular lens distalsurface 254 and the FPCB assembly proximal surface 236, as discussedbelow in more detail.

FIGS. 11A-11C are views of the FPCB assembly 214. More specifically,FIG. 11A is rear elevation view, FIG. 11B is a side cross sectionalview, and FIG. 11C is an exploded view of the FPCB assembly 214. TheFPCB assembly 214 includes a panel subassembly 240 (e.g., multipleinterconnected FPCB panels or elements) and an electronics subassembly250. The electronics subassembly 250 is attached to the panelsubassembly 240 by a mount 266, which also houses electronic circuitrytherein. The mount 266 includes a plurality of attachments extendingfrom a bottom surface thereof, with the plurality of attachmentsincluding tabs 268 a, 268 b, engagement prongs 270, screw posts 272,prong receptacles 274, and the like. The mount 266 also includes anelectronics port 275 extending therethrough. In certain embodiments, theelectronics port 275 may be embodied an electronics connector providingmechanical and electronic communication between an external electronicsdevice or connector and the electronics subassembly 250 (explained inmore detail below).

The electronics subassembly 250 also includes an O-ring 276 positionedaround the electronics port 275 at a bottom surface of the mount 266.The electronics subassembly 250 further includes a control printedcircuit board (PCB) 278 which includes driver circuitry for controllingoperation of the panel subassembly 240 (and the LEDs mounted thereto).The control PCB 278 includes a plurality of attachments including screwapertures 280 and prong apertures 282. The screw apertures 280 receivescrews 284 therethrough, which extend into mount screw posts 272,thereby attaching the control PCB 278 to a bottom surface of the mount266 (although any other suitable fastener or attachment means may beused). The tabs 268 b and/or a ridge 269 opposite thereto further securethe control PCB 278 to the mount 266 by preventing lateral movement ofthe control PCB 278 relative to the mount 266 (the tabs 268 b may alsobe inserted into grooves or apertures in the panel subassembly 240).

The electronics port 275 is aligned with connector circuitry of thecontrol PCB 278 and the flexible cap electronics receptacle 234 (shownin FIG. 10E) to provide electronic and/or mechanical access of the PCBelectronics connector to an external electronic device (e.g., computer,smartphone, etc.) or electronic connector (e.g., power cord, USB cord,etc.) to receive electrical power and/or electronic communications(e.g., instructions, software updates, operational parameters, operatingdata, and the like).

The electronics subassembly 250 further includes a battery 286 attachedto the bottom surface of the mount 266 by a battery attachment 288(e.g., adhesive film, mechanical element, etc.). A FPCB lock pad 290 ispositioned on the FPCB assembly proximal surface 236 and aligned with aFPCB snap lock 292. The FPCB snap lock 292 includes engagement prongs294 (e.g., outwardly biased) that extend through slots 304 of the panelsubassembly 240, through the control PCB prong apertures 282, andthrough the mount prong receptacles 274, thereby securing the panelsubassembly 240, control PCB 278, and mount 266 to one another.Accordingly, the control PCB 278 and battery 286 are positioned adjacentto one another, and both contact (or are positioned proximate to) theFPCB assembly distal surface 237.

FIGS. 12A-12E illustrate the panel subassembly (also illustrated inFIGS. 11A-11C. More specifically, FIG. 12A is a bottom perspective viewof the panel subassembly in a bent configuration, FIG. 12B is a bottomplan view of the panel subassembly in the bent configuration, FIG. 12Cis a cross-sectional side view of the panel subassembly, FIG. 12D is atop plan view of the panel subassembly in a flat and fully expandedconfiguration with bending regions illustrated, and FIG. 12E is a bottomplan view of the panel subassembly in a flat and fully expandedconfiguration.

The panel subassembly 240 includes a plurality of interconnected FPCBpanels that are able to bend and move (e.g., along reduced width regionsor using hinge-like structurers) relative to one another to form varyingdihedral angles. The panel subassembly 240 includes a body 300 (e.g.,one or more body panels) with a stiffener section 302 positioned betweentwo through slots 304. The through slots 304 receive the FPC snap lockengagement prongs 294 (shown in FIGS. 11A-11C and discussed above) andare aligned with the electronics subassembly control PCB prong apertures282 and electronics subassembly mount prong receptacles 274, asexplained above.

The body 300 includes multiple radially extending portions (e.g., aseries of interconnected panels) positioned generally circumferentiallyaround the peripheral edge of the body 300. More specifically, the body300 includes a front extension 306, a rear extension 324 (extendingopposite the front extension 306), a left extension 328 a (positionedbetween and left of the front extension 306 and the rear extension 324),a right extension 328 b (positioned between and right of the frontextension 306 and the rear extension 324), a left front extension 332 a(positioned between the front extension 306 and the left extension 328a), a left rear extension 338 a (positioned between the rear extension324 and the left extension 328 a), a right front extension 332 b(positioned between the front extension 306 and the right extension 328b), and a right rear extension 338 b (positioned between the rearextension 324 and the right extension 328 b). Each extension maycomprise one or more panels that are separated by bending regions topermit bending or other relative movement permitted therebetween (e.g.,forming varying dihedral angles).

The front extension 306 is attached to the body 300 at a proximal end,and a distal end thereof (opposite the proximal end) includes astiffener section 308 and a capacitive touch active pad 322. Thestiffener section 308 is provided at distal surface 237 (e.g., topsurface), and the capacitive touch active pad 322 is provided at aproximal surface 236 (e.g., bottom surface), with the stiffener section308 and capacitive touch active pad 322 opposing but being aligned withone another. The front extension 306 further includes a left flap 312 aattached at a left side of the distal end of the front extension 306,and a right flap 312 b attached at a right side of the distal end of thefront extension 306.

A capacitive tab 316 is attached to the distal end of the frontextension 306 by a neck 318. The capacitive tab 316 includes a stiffenersection 320 on the distal surface 237 and a signal guard 310 on theproximal surface 236, with the stiffener section 320 and the signalguard 310 being arranged opposite to but aligned with one another. Thecapacitive tab 316 can bend outwardly by the neck 318 such that thecapacitive tab stiffener section 320 and the front extension stiffenersection 308 contact each other. In such a configuration, the capacitivetab stiffener section 320, signal guard 310, front extension stiffenersection 308 and front extension capacitive touch active pad 322 arealigned with one another. In an alternative embodiment, the capacitivetab 316 may bend inwardly by the neck 318. In such a configuration, theextension stiffener section 308 and the capacitive tab stiffener section320 may be arranged along a proximal surface, the front extension 306may include a signal guard at a distal surface, and the capacitive tab316 may include a capacitive touch active pad at a distal surface.

The rear extension 324 is attached to the body 300 at a proximal end andincludes a left flap 326 a and right flap 326 b at a distal end. Theleft extension 328 a is attached to the body 300 at a proximal end andincludes a forward flap 330 a at a distal end. The right extension 328 bis attached to the body 300 at a proximal end and includes a forwardflap 330 b at a distal end. The left front extension 332 a is attachedto the body 300 at a proximal end and includes a forward flap 334 a anda rearward flap 336 a at a distal end. The left rear extension 338 a isattached to the body 300 at a proximal end and includes a rearward flap340 a at a distal end. The right front extension 332 b is attached tothe body 300 at a proximal end and includes a forward flap 334 b and arearward flap 336 b at a distal end. The right rear extension 338 b isattached to the body 300 at a proximal end and includes a rearward flap340 b at a distal end.

The extensions and flaps may each include one or more panels and/orbending regions 352 a, 352 b. More specifically, as shown in FIG. 12 D,the extensions and flaps may each include one or more horizontal bendingregions 352 a (e.g., bending transverse to a radius of the body 300). Atleast a portion of each extension may be connected to at least a portionof a respective flap by a vertical bending region 352 b (bending along aradius of the body 300). The bending regions 352 a, 352 b allow thepanel subassembly 240 to conform to the shape of the patient's head(e.g., the vertical bending regions 352 b conform the panel subassembly240 to the circumference of the patient's head). The flaps may attach totheir respective extensions along an entire side of the flap or aportion thereof.

The panel subassembly 240 includes a plurality of keep-out areas 350 a,350 b on the proximal surface 236 thereof. When the FPCB assembly 214and flexible lenticular lens 216 are assembled together, the keep-outareas 350 a, 350 b generally align with (and are larger than) the distalends 264 of the plurality of standoffs 218 a, 218 b to protect thecircuitry of the panel subassembly 240, and to prevent standoffs 218 a,218 b from contacting light emitters mounted to the panel assembly 240.More specifically, top keep out areas 350 a align with and contact topstandoffs 218 a, and side keep-out areas 350 b align with and contactside standoffs 218 b. In certain embodiments, the panel subassembly 240may include an encapsulant layer.

FIGS. 12F-12H illustrate a capacitor. More specifically, FIG. 12F is across-sectional view of a flexible printed circuit board (FPCB)incorporating elements for fabricating a capacitor prior to folding ofthe FPCB (in the direction of curved arrows C, along fold line A-A) andadhesion of the capacitor elements. FIG. 12F illustrates a copper layer305C arranged between a cover layer 305A and a carrier (e.g., polyimide)layer 305B of a FPCB 306 (which may be embodied in a front extensionpanel), with a capacitive touch active pad 322 and a signal guard 310further mounted to the FPCB 306 (preferably over a first surface of thecarrier layer 305B, and in electrical communication with traces formedby the copper layer 305A). A front extension stiffener section 308 and acapacitive tab stiffener section 320 are provided along a second surfaceof the carrier layer 305B, proximate to the signal guard 310 and thecapacitive touch active pad 322, respectively. Adhesive (or double-sidedadhesive tape) 325 is arranged along one or more of the stiffenersections 308, 320 to provide non-conductive adhesion therebetween whenthe FPCB is folded in the direction of curved arrow C along fold lineA-A. FIG. 12G is a cross-sectional view of a capacitor 353 fabricatedfrom the FPCB 306 and elements shown in FIG. 12F, following folding ofthe FPCB 306 and adhesion between the stiffener sections (or spacerelements) 308, 320. In certain embodiments, a portion of the FPCB 306extending forward of the fold line A-A may embody a capacitive tab 316that is continuous with the remainder of the FPCB 306. In otherembodiments, the capacitive tab 316 may embody a second FPCB panel thatis discontinuous relative to the FPCB 306.

In certain embodiments, the capacitor 353 shown in FIG. 12G comprisesthe front extension 306 (which may be embodied in a front extensionpanel, first FPCB panel, first FPCB element, etc.), the front extensionstiffener section 308 (e.g., first stiffener section), the frontextension capacitive touch active pad 322 (e.g., capacitive pad), thecarrier layer 305B (which may be embodied in a capacitive tab 316 orcapacitive tab panel, second FPCB panel, second FPCB element, etc.), thecapacitive tab stiffener section 320 (e.g., the second stiffenersection), the signal guard 310 (e.g., signal ground hatch), and anadhesive (or double-sided adhesive tape) 325 positioned between thefront extension stiffener section 308 and the capacitive tab stiffenersection 320. The front extension stiffener section 308, capacitive tabstiffener section 320, and adhesive (or double-sided adhesive tape) 325provide non-conductive separation between the front extension capacitivetouch active pad 322 and the signal guard 310. As shown in FIG. 12G, thecarrier layer 305B (e.g., 0.1 to 1.5 mm thick), front extensionstiffener section 308 (e.g., 0.25 to 2.5 mm thick), capacitive tabstiffener section 320 (e.g., 0.25 to 2.5 mm thick), and adhesive (ordouble-sided adhesive tape) 325 (e.g., 0.01 to 0.25 mm) together definea distance (e.g., predetermined distance, d in Equation 1 below) betweenthe front extension capacitive touch active pad 322 and the signal guard310 which corresponds with a predetermined capacitive value, such asshown below:

$\begin{matrix}{C = \left( \frac{0.0885 \times {E_{r}\left( {L \times W} \right)}}{d} \right)} & {{Equation}\mspace{14mu} 1}\end{matrix}$

In Equation 1, L is the length of the conductive elements, W is thewidth of the conductive elements, E_(r) is the relative dielectricconstant, and d is the dielectric thickness between the conductiveelements. In one embodiment, the length is about 3.0 cm, the width isabout 2.0 cm, and the thickness is about 0.75 to 1.00 mm. This providesa capacitance for the capacitor 353 of about 25 to 33 pF. In certainembodiments, the signal guard 310 may have a lateral dimension (e.g.,width) that exceeds lateral dimensions of the front extension capacitivetouch active pad 322 by 20% to 40%. The first and second FPCB panels maycomprise polyimide, and the first and second stiffener sections may havea dielectric constant between 2.5 and 5 (e.g., between 4 and 4.5)

It is noted that a single stiffener may be used instead of twostiffeners. For example, the front extension stiffener section 308 maybe twice as thick, such that a capacitive tab stiffener section 320 isnot needed. The stiffeners (e.g., non-conductive spacers) may be anynon-conductive material (e.g., foam, PCB, etc.), and may be attached totheir respective FPCB element by a fastener or adhesive (e.g., glue,tape, etc.). The adhesive 325 may be applied on at least a portion ofthe front extension stiffener section 308 and/or the capacitive tabstiffener section 320. Additionally, any type of adhesive 325 could beused (e.g., double-sided tape, glue, etc.), and other types ofattachment could be used other than adhesive 325, such as a fastener(e.g., screw, nail, etc.). In such circumstances, the adhesive 325 couldbe omitted.

In certain embodiments, the capacitor 353 may be used as a proximitysensor (e.g., capacitive sensor), such that the phototherapy device 210can determine whether the phototherapy device 210 is proximate to apatient's forehead by a change in capacitance and/or voltage (e.g., dueto interaction with an electric field proximate to a patient's skin). Incertain embodiments, the patient's skin can alter the capacitance (andresulting voltage) from a short distance away without requiring contactwith the capacitor 353.

The panels of the panel subassembly 240, as a flex circuit, are verythin (e.g., about 0.10 mm or less). This thickness is generally too thinto provide appropriate capacitance values for a proximity sensor, sincecapacitance would be too high. Accordingly, folding the capacitive tab316 aligns the signal guard 310 with the front extension capacitivetouch active pad 322, and a minimum distance therebetween is maintainedby the front extension stiffener section 308, capacitive tab stiffenersection 320, and/or adhesive 325 which preferably embody dielectricmaterials. Thus, a larger distance is created between these twoconductive plates (e.g., signal guard 310 and the front extensioncapacitive touch active pad 322), and the capacitance value is modified.Optionally, capacitance values may be further adjusted by addingmaterial layers (e.g., double sided adhesive tape 325) between the twoplates (e.g., signal guard 310 with the front extension capacitive touchactive pad 322), with such added material preferably serving as adielectric.

In certain embodiments, the capacitor 353 provides directional sensingfunctionality such that only the capacitance of the front extensioncapacitive touch active pad 322 is altered by the proximity of skinthereto. In certain embodiments, the signal guard 310 may be configuredto be driven in polarity opposite from that of the front extensioncapacitive touch active pad 322, and the signal guard 310 may be largerin size than the front extension capacitive touch active pad 322 toextend beyond the margins of the front extension capacitive touch activepad 322. This ensures that proximity of skin to the signal guard 310does not change capacitance of the front extension capacitive touchactive pad 322. In other words, the front extension capacitive touchactive pad 322 is configured to sense capacitance changes (due to skinproximity) that originate from inside the phototherapy device 210, andthe signal guard 310 prevents the detection of a false proximity signal(e.g., from capacitance changes that originate from sources outside thephototherapy device 210). This prevents a patient touching the exterior(e.g., capacitive tab 316) of the phototherapy device 210 fromtriggering operation of the phototherapy device 210. The phototherapydevice 210 will only be triggered from wearing the phototherapy device210 (e.g., because the patient's skin will modify capacitance of thecapacitor 353). The front extension signal guard 310 may be patterned(e.g., in a hatch, mesh, etc.) with copper to form a Faraday cage toinsulate the front extension capacitive touch active pad 322, which mayinclude a continuous (e.g., solid copper) conductive surface.

FIG. 12H shows a circuit 354 of the capacitor 353 (or proximity sensor).The circuit 354 includes a capacitive touch controller 355 (e.g.,microcontroller) which may be an integrated circuit (IC). The circuit354 may be connected to the front extension capacitive touch active pad322, the signal guard 310, and a power circuit 356 (including a positivesupply voltage and ground). Further, the circuit 354 may be connected toone or more data sources 357 (e.g., serial data line (SDA), serial clockline (SCL), etc.), and interrupt 358 (INT). When the interrupt 358 istriggered, the interrupt 358 sends a signal to the motherboard to bringthe motherboard from a sleep state (e.g., for power saving) to an activestate. In the active state, the motherboard may check for wireless(e.g., Bluetooth) signals and/or electrical connections, check theaccount (e.g., status), and/or enable operation of the phototherapydevice 210. In certain embodiments, the circuit 354 may remaincontinuously active and provide feedback to the controller, such thatthe interrupt 358 is triggered when the voltage and/or capacitanceexceeds a predetermined value (e.g., between 12-50 pF), such asresulting from a change in capacitance of the capacitor 353. In certainembodiments, the sensitivity threshold may be adjusted via thecapacitive touch controller 355.

FIGS. 13A and 13B illustrate a patient wearing and using thephototherapy device 210 of FIGS. 10A-10E. More specifically, FIG. 13A isa front elevation view of a patient wearing the phototherapy device 210,and FIG. 13B is a cross-sectional side view of the patient wearing thephototherapy device 210. As shown, the front of the phototherapy device210 is positioned above the patient's eyes, and the rear of thephototherapy device 210 (e.g., the posterior extensions) extends alongthe lower back of the head, such that a front bottom edge and a rearbottom edge of the phototherapy device 210 are at two different heightswhen in use. This allows the phototherapy device 210 to increase thecoverage area of the phototherapy device 210 to cover desiredhair-producing areas of a scalp of the patient 360. As discussed above,the flexible cap 212, FPCB assembly 214, and flexible lenticular lens216 may be adjustable in size and shape (e.g., the circumference canvary) to accommodate various users. For example, an inner circumferencemay vary from 54 cm to 64 cm.

In use, the LEDs of the phototherapy device 210 provide therapeuticlight emissions to a scalp 362 of the patient 360. More specifically,the LEDs mounted on the FPCB assembly proximal surface 236 transmitlight through the flexible lenticular lens 216, which defocuses thelight emissions to increase the uniform distribution of light emissionsacross the patient's scalp 362. Although a flexible lenticular lens 216is used in certain embodiments, other light-transmissive materials orlayers including diffusers may be used. The flexible lenticular lens 216is preferably positioned a predetermined distance from the LEDs foroptimal light emission distribution and performance (e.g., avoidingpositioning the LEDs too far or too near from the flexible lenticularlens 216), and to maintain a safe distance between the patient's scalp362 and the LEDs (e.g., from the heat generated by the LEDs). Thisdistance (e.g., 3.5 mm between LEDs and flexible lenticular lens 216 incertain embodiments) is maintained by the plurality of standoffs 218 a,218 b, where gravity naturally encourages the FPCB assembly 214 towardsthe flexible lenticular lens 216 and the plurality of standoffs 218 a,218 b contact the FPCB assembly 214 to maintain a minimum distancetherebetween (for LED protection, for optical optimization, and/or forthermal separation from a patient's scalp).

In certain embodiments, the LEDs may provide one or more peakwavelengths (e.g., red light emission and/or blue light emission), suchas about 620 nm to 660 nm and/or 660 nm to 670 nm, etc. For example, theplurality of LEDs may include LEDs producing peak wavelengths of about420 nm and 620 nm, or 420 nm and 660 nm, or 420 nm, 625 nm, and 660 nm.

FIGS. 14A-14D are views of a package and a phototherapy device. Morespecifically, FIG. 14A is an upper perspective view of a packagecontaining a phototherapy device. FIG. 14B is an exploded perspectiveview of the package and phototherapy device following removal of the topcover from the bottom lid (with the top cover being transparent forillustrative purposes). FIG. 14C is an exploded view of the package withthe phototherapy device of FIGS. 14A and 14B (with the top cover beingtransparent for illustrative purposes). FIG. 14D is a sidecross-sectional view of the packaged phototherapy device. The packageddevice 400 includes a top cover 402, a bottom lid 404, a charging base406 therebetween, and an accessory box 408 positioned between the bottomlid 404 and the charging base 406, wherein a phototherapy device 410 ispositioned on the charging base 406 between the charging base 406 andthe top cover 402.

The top cover 402 may be provided in various shapes and sizes. Incertain embodiments, the top cover 402 may include a top wall 412 withsidewalls 416 extending downwardly from a perimeter thereof. In certainembodiments, a sidewall may include a cord hole punch 418 to receive anelectronic connector therethrough for connection with the phototherapydevice 410. In certain embodiments, the top cover 402 may include one ormore positioning flaps 420 located proximate to (but a distance from) anopening of the top cover 402 to provide sufficient clearance to receivea portion of the bottom lid 404. The positioning flaps 420 helpstabilize the phototherapy device 410 and prevent lateral movementthereof. In certain embodiments, the top cover 402 may include an insert422 having a bottom wall 424 and sidewalls 426 extending upwardly from aperimeter thereof. The insert 422 includes a clearance hole 428 in anapproximate center thereof to receive a portion of a top of thephototherapy device 410 therein. Thus, the top cover insert 422 preventslateral movement of the phototherapy device 410, and secures thephototherapy device 410 between the insert 422 and the charging base406.

The bottom lid 404 may be provided in various shapes and sizes. Thebottom lid 404 may include a bottom wall 430 with sidewalls 432extending upwardly from a perimeter thereof. In certain embodiments, thebottom lid 404 may include an insert 434 having a bottom wall 436,exterior walls 438 along an outer perimeter thereof, and interior walls440 along an interior perimeter thereof and defining an interioraperture 442 (extending through the bottom wall 436). In certainembodiments, the insert exterior walls 438 may be taller than the bottomlid sidewalls 432, such that the insert exterior walls 438 contact theinterior of the top cover sidewalls 416 (to frictionally secure the topcover 402 thereto and to prevent lateral movement therebetween). Thebottom lid insert interior walls 440 may receive the accessory box 408therein (to frictionally secure the accessory box 408 thereto and toprevent lateral movement therebetween). The accessory box 408 mayinclude a headliner pack, USB cable, AC adaptor, etc.

FIGS. 15A-15D are views of the charging base 406. More specifically,FIG. 15A is an upper perspective view of the charging base of thepackaged phototherapy device, FIG. 15B is a lower perspective view ofthe charging base, FIG. 15C is a side elevation view of the chargingbase, and FIG. 15D is a top plan view of the charging base. The chargingbase 406 may include a foundation 444 of a complimentary shape to thatof the bottom lid insert exterior walls 438 (to frictionally secure thecharging base 406 thereto and to prevent lateral movement therebetween).In certain embodiments, the charging base 406 may include a notch 446 ina front edge of the foundation 444 to facilitate removal of the chargingbase 406 from the bottom lid 404 (shown in FIGS. 14A-14D and discussedabove). In certain embodiments, the charging base 406 may include one ormore feet 448 extending from a bottom surface of the charging base 406.The feet 448 may be integrally formed with the foundation 444 orattached thereto.

The foundation 444 has a contoured top 452 (e.g., convex top) thatgenerally conforms to the shape of the proximal surface of thephototherapy device 410, and the foundation 444 may include a lip 450that generally conforms to the peripheral edge of the phototherapydevice 410. Accordingly, the contoured top 452 and lip 450 of thecharging base 406 stabilizes the phototherapy device 410 when placedthereon. Further, the contoured top 452 receives the accessory box 408within an interior defined by the contoured top 452. The charging base406 may be used to hold the phototherapy device 410 when not in useand/or when charging, thereby supporting the phototherapy device 410 ina protected manner and preventing it from being distorted in shape. Incertain embodiments, the charging base 406 may provide wirelessinductive charging of the phototherapy device 410 through the contouredtop 452 when the phototherapy device 410 is positioned thereon.

Those skilled in the art will recognize improvements and modificationsto the preferred embodiments of the present disclosure. All suchimprovements and modifications are considered within the scope of theconcepts disclosed herein and the claims that follow.

What is claimed is:
 1. A phototherapy device for delivering lightemissions to a scalp of a patient, the phototherapy device comprising: aflexible printed circuit board (FPCB) including a proximal surfacesupporting at least one light emitting device having an emitter heightabove the proximal surface, at least one light-transmissive layerarranged proximate to the FPCB and configured to transmit at least somelight emissions generated by the at least one light emitting device; anda plurality of standoffs arranged between the FPCB and the at least onelight-transmissive layer such that the plurality of standoffs extendsfrom the at least one light-transmissive layer to contact the FPCB,wherein at least some standoffs of the plurality of standoffs comprise astandoff height that exceeds the emitter height, wherein the FPCB isarranged to accommodate outward expansion and inward contraction,further comprising a flexible cap with a concavity, a distal surface, aproximal surface, and a peripheral edge, wherein the FPCB and the atleast one light-transmissive layer each comprise a distal surface, aproximal surface, and a peripheral edge, wherein the FPCB is positionedbetween the flexible cap concavity and the at least onelight-transmissive layer such that the distal surface of the FPCB isproximate to the proximal surface of the flexible cap, and the distalsurface of the at least one light-transmissive layer is positionedproximate the proximal surface of the FPCB, wherein, when the flexiblecap, the FPCB, and the at least one light-transmissive layer areassembled together, the concavities and peripheral edges thereof arealigned with one another, which in turn aligns a concavity in theflexible cap, the FPCB, and the at least one light-transmissive layer;and also aligns a posterior extension of the flexible cap, a posteriorextension of the FPCB, and a posterior extension of the at least onelight-transmissive layer; and further aligns an arc of the flexible capand an arc of the at least one light-transmissive layer, optionallywherein a binding edge clip is positioned along the peripheral edges ofthe flexible cap, the FPCB, and the at least one light-transmissivelayer to secure them together.
 2. The phototherapy device of claim 1,further comprising a covering comprising foam, fabric, or flexibleplastic arranged to cover the FPCB.
 3. The phototherapy device of claim1, further comprising a power supply circuit arranged to provide atleast one conditioned power signal for use by at least one of amicrocontroller of the phototherapy device or the at least one lightemitting device, wherein upon detection of a specified number of uses ofthe phototherapy device, the phototherapy device is instructed toprevent further operation of the phototherapy device.
 4. Thephototherapy device of claim 1, wherein the at least one light emittingdevice comprises a non-coherent light emitting device.
 5. Thephototherapy device of claim 1, wherein the at least one light emittingdevice comprises a first array of light emitting devices arranged togenerate light having a first peak wavelength and a second array oflight emitting devices arranged to generate light having a second peakwavelength, wherein the second peak wavelength differs from the firstpeak wavelength by at least 20 nm.
 6. The phototherapy device of claim5, wherein the first peak wavelength and the second peak wavelength areselected from one of the following combinations (a) to (f): (a) thefirst peak wavelength is in a range of from 615 nm to 635 nm and thesecond peak wavelength is in a range of from 650 nm to 670 nm; (b) thefirst peak wavelength is in a range of from 520 nm to 540 nm and thesecond peak wavelength is in a range of from 650 nm to 670 nm; (c) thefirst peak wavelength is in a range of from 410 nm to 430 nm and thesecond peak wavelength is in a range of from 620 nm to 640 nm; (d) thefirst peak wavelength is in a range of from 410 nm to 430 nm and thesecond peak wavelength is in a range of from 650 nm to 670 nm; (e) thefirst peak wavelength is in a range of from 410 nm to 430 nm and thesecond peak wavelength is in a range of from 495 nm to 515 nm; or (f)the first peak wavelength is in a range of from 410 nm to 430 nm and thesecond peak wavelength is in a range of from 520 nm to 540 nm.
 7. Thephototherapy device of claim 1, further comprising a proximity sensorarranged to sense a condition indicative of placement of thephototherapy device proximate to the scalp of the patient, wherein atleast one of initiation, termination, or modification of operation ofthe at least one light emitting device is responsive to an output signalof the proximity sensor.
 8. The phototherapy device of claim 1, furthercomprising a temperature sensor arranged to sense a temperaturecondition on or proximate to a portion of the phototherapy device,wherein at least one of initiation of operation, deviation of operation,or termination of operation of the at least one light emitting device isresponsive to an output signal of the temperature sensor.
 9. Thephototherapy device of claim 1, wherein the plurality of standoffs isintegrated with the at least one light-transmissive layer.
 10. Thephototherapy device of claim 1, wherein a distance from a proximal endof at least some standoffs of the plurality of standoffs to the proximalsurface of the FPCB exceeds a thickness of the at least onelight-transmissive layer.
 11. The phototherapy device of claim 1,wherein the plurality of standoffs extends from the distal surface ofthe at least one light-transmissive layer to the proximal surface of theFPCB.
 12. The phototherapy device of claim 1, wherein the at least onelight-transmissive layer comprises a flexible lenticular lens.
 13. Thephototherapy device of claim 1, further comprising a communicationmodule configured to electronically communicate with an electronicdevice external to the phototherapy device.
 14. A phototherapy devicefor delivering light emissions to a scalp of a patient, the phototherapydevice comprising: a flexible substrate including a proximal surfacesupporting at least one array of light emitting devices; alight-transmissive layer configured to transmit at least some lightemissions generated by the at least one array of light emitting devices;a plurality of standoffs positioned between the flexible substrate andthe scalp of the patient; an energy storage element; driver circuitryarranged in electrical communication with the energy storage element andconfigured to drive the at least one array of light emitting devices,the driver circuitry being arranged on a distal surface of the flexiblesubstrate that is opposite the proximal surface; and a covering arrangedto cover the flexible substrate, wherein the covering comprises anelectronics receptacle that is arranged to receive the driver circuitry;wherein the flexible substrate and the covering are arranged toaccommodate outward expansion and inward contraction to permit thephototherapy device to be adjustably fitted to a head of the patient.15. The phototherapy device of claim 14, wherein the covering comprisesfoam, fabric, or a flexible plastic enclosure.